Flammability - Editor's Note
TE Connectivity’s main product categories for the HVAC market are power interconnects, signal interconnects, magnet wire for motors, and heat-shrink tubing to seal against environmental factors. component materials The company works with HVAC original equipment manufacturers (OEMs) to solve challenges such as harsh environments, safety, and power and signal usage. Although components are a “small” element when an OEM assembles an HVAC system, their impact can be big. For exa...
SNAP Rule 26 marks an important milestone in the transition from commercial refrigeration to new refrigerants. The rule lists refrigerant substitutes that provide a spectrum of technological solutions to meet required performance, global warming potential (GWP), safety, and environmental standards. SNAP stands for Significant New Alternatives Policy, a program by the U.S. EPA (Environmental Protection Agency) under the Clean Air Act. In general, the program aims to evaluate and regulate...
The flammability of the new class of low-GWP refrigerants is a source of misunderstanding and unnecessary anxiety among contractors who will be working with the newer materials, which must be used by HVAC equipment manufactured beginning Jan. 1, 2025. A2L refrigerants The newer A2L refrigerants, specifically R-454B, perform similarly to previously used materials such as R-410A, and flammability is so mild as to be almost negligible. What’s needed is more education to make co...
The idea of Energy as a Service involves shifting the traditional business model from selling energy as a commodity to providing a comprehensive package of goods and services to address a customer’s energy use and management. Rather than selling energy, the approach encompasses complete stewardship of a company’s energy needs in exchange for a monthly fee. Because 40% or so of a company’s typical energy needs are related to heating and cooling systems, implementing Energy as...
Revised building codes, based on model “I-Codes” developed by the International Code Council (ICC), are being widely adopted to allow A2L refrigerants to be used in comfort air conditioning applications. Previously, the use of A2L refrigerants, which are “mildly flammable,” was not allowed by building codes in force in 2021 and before because of safety concerns. benefits of A2Ls However, the benefits of using A2Ls instead of refrigerants with higher global...
The transition away from hydrofluorocarbons (HFCs) as refrigerants for HVAC systems is well underway, and the process is accelerating. A 10% reduction in HFC production was mandated last year, and an additional 30% reduction is pending in January 2024. Meanwhile, a January 2025 deadline looms for the elimination of the manufacture of HVAC equipment that uses refrigerants with high potential for global warming (GWP). impact of regulatory shifts The production step-downs ensure a co...
Fire risks related to HVAC include factors such as overheating motors, faulty electrical wiring, and leaky fuel lines. Educating consumers on the fire risks of HVAC systems contributes to fire prevention. Proper installation and maintenance of HVAC systems can significantly reduce the dangers of factors such as gas leaks. residential fire hazards Among residential fire hazards, an HVAC system is probably not at the top of the list. However, there are fire risk factors related to HVAC t...
The 486,805 square feet of exhibit space at AHR Expo 2023 in Atlanta provided clear evidence of how technology innovation in HVAC has accelerated in the last decade. Change and progress were everywhere among the 1,779 exhibitors, including 425 international exhibits. HVAC systems on display New electronic tools, cloud-based solutions, higher efficiency ratings, mini-split systems, new regulations, and new control strategies are driving product development enabling HVAC systems to deliver new s...
California is moving to ban the sale of natural gas furnaces, heaters and water heaters by 2030. It is the first US state to make the move, in order to meet federal ozone standards. In addition to California’s previous efforts to eliminate installation of gas-fueled equipment in new buildings, the new regulation will address the use of gas space heaters and water heaters in existing residential buildings. When it comes time to replace them, building owners will be required to transition...
Among the requirements of the American Innovation and Manufacturing (AIM) Act of 2020 is a ban on disposable, single-use cylinder tanks used to transport refrigerants through the supply chain to an HVAC installer. A final rule posted by the Environmental Protection Agency (EPA) on October 5, 2021, will prohibit the use of disposable cylinders in the next several years. HVAC installers use the disposable cylinders every day to transport hydrofluorocarbon (HFC) refrigerants including R32...
With a required 15% increase in seasonal efficiency looming in 2023, original equipment manufacturers (OEMs) are being challenged to design HVAC rooftop units (RTUs) that both meet the immediate efficiency requirements and also set the stage for a refrigerant transition in 2025 and beyond. Meeting the challenges requires that new hardware designs be more than ‘a little bit better’; rather, complete shifts in technology are called for. Insights on the changing technologies and regulat...
AHR Expo was back in a big way for 2022, reflecting a dynamic industry that not only survived the pandemic but has found new ways to thrive. Technical developments on display in Las Vegas spanned traditional product categories, which continued to display new levels of innovation in a mature market. Also reflecting progress were new digital offerings that increase control and efficiency of HVAC products and link them to the expanding world of data. Omar Tabba, the Chief Product Officer at...
The HVAC market is moving fast. Supply shortages, technology trends and regulatory issues all converged and had a profound impact on the industry in 2021, even as the lingering impact of the COVID-19 pandemic also made a mark. Looking back at the top articles of the year at HVACInformed.com, as measured by those that received the most ‘clicks’ on the website, provides a decent summary of how the industry evolved in 2021. Top 10 articles posted at HVACInformed.com in 2021 Timely and...
Society is prioritizing the mitigation of climate change, and new, potentially flammable, low-Global Warming Potential (GWP) refrigerants are a key tool in broadly lowering the rate of global warming. The detection of fugitive (leaking) refrigerant is a new regulation emerging as HVAC equipment manufacturers convert to low-GWP refrigerants. Both A2L and A3 low-GWP refrigerants, while climate-friendly, are flammable. As such, OEMs will have to integrate refrigerant sensors that detect leaked ref...
The current Biden Administration’s renewed focus on climate change has expedited the phasedown of high-GWP refrigerants, kicked off by the passage of the American Innovation and Manufacturing (AIM) Act, part of the December 2020 COVID stimulus bill. As the AIM Act phase-down schedule progresses, higher-GWP HFC refrigerants, while viable, have the potential to have a limited useful life and ultimately be eliminated. In response to pending changes, Johnson Controls has announced it will use...
It’s shaping up to be a long, hot summer for HVAC contractors and their customers. Disruptions in the nationwide supply chain that began during the COVID-19 pandemic still have not been resolved. Shutdowns last summer played havoc with the supply of parts, and suppliers are still playing catch up, as raw materials remain scarce. Furthermore, prices are going up among some components and key raw materials. Waiting times for parts can run into weeks or even months. Supply shortages of HVAC...
What do customers want from their HVAC company? It’s a challenging question, and the answers reveal a path to a more successful and customer-centric company. There are numerous articles written that offer consumers advice on choosing an HVAC company. In the simplest terms, wouldn’t it be possible to ‘reverse engineer’ that advice to provide a roadmap to guide HVAC companies in how to succeed? Addressing consumer concerns Often, consumers’ concerns surround whether...
Millennials have been shaped by their experiences growing up with technology and by their heightened awareness of the environment. These facets of a consumer market dominated by millennials will guide the future of the HVAC market over the next several years. Each generation reshapes markets in their own image. In the case of millennials, trends and behaviors are influencing how companies design new solutions, including those in the world of HVAC. Sustainable solutions and personalized experie...
The Wyss Institute at Harvard University has developed an evaporative cooling system that uses a specially coated ceramic to cool air without adding humidity. Researchers say the approach can yield more affordable and environmentally friendly air conditioning systems for the future. ‘cold-SNAP’ system The ‘cold-SNAP’ system uses a water-repellent nano-scale surface coating that is applied selectively to surfaces of a 3D-printed ceramic heat exchange. The result is much...
HVAC systems are the most common home repair, representing 19 percent of service incidents facing homeowners. More than half of homeowners (53%) have faced a home repair emergency of some kind in the past 12 months. Furthermore, about a third of homeowners have US$ 500 or less set aside to pay for emergency home repairs, with some 17 percent having no money at all set aside for emergency home repair work. 10th Edition of the Biannual State of the Home Survey These are among the results of the...
Newer buildings tend to be designed to be ‘green’, but what about older existing buildings, which still represent the largest share of environmental impact? There is more work to be done in the retrofit sector; and improving environmental performance of older buildings often involves ‘deep retrofits’ that are costly and impact multiple factors inside a building. In the COVID-19 era, there is also growing concern about needs such as circulating outside air, increasing hum...
The American Innovation and Manufacturing (AIM) Act of 2019 would provide an orderly national framework to guide replacement of hydrofluorocarbons (HFCs) over the next several years in the United States, with newer refrigerants that have less negative impact on the environment. HFCs are potent greenhouse gases with very high global warming potential. The future of the HVAC industry is tied to the manufacture of next-generation refrigerants and their adoption. Versions of the AIM Act – Sen...
HVAC industry employees are included among “Essential Critical Infrastructure Workers During the COVID-19 Response” as designated by the U.S. Department of Homeland Security (DHS). The guidance memorandum states: “If you work in a critical infrastructure industry, as defined by the Department of Homeland Security … you have a special responsibility to maintain your normal work schedule.” The edict comes from the DHS Cybersecurity & Infrastructure Security Agen...
Refrigerants used in cooling systems for homes and businesses are being replaced with alternatives that have less potential for global warming. But the transition comes at a risk: Some of the new refrigerants are flammable. Although less flammable than gases such as propane, for example, new refrigerants can still ignite and burn with a high intensity under ideal circumstances. The new materials have low-flame velocity and are less easily ignited; however, one byproduct of combustion is t...
There was plenty to see and appreciate at AHR Expo in Orlando. And there is good news to report: Innovation is alive and well in the HVAC market. Some new products on display demonstrated genuine ingenuity. Exhibitors had enthusiasm to spare as they shared what’s new in the market with this first-time visitor to the show. HVAC is not a new market, but it is changing and, in some regards, re-inventing itself. The vibrancy, variety and sheer size of AHR Expo showed off the newest and best th...
What is the cost of “rolling a truck” to service an HVAC system, and how can you maximize the efficiency of such a call while minimizing the cost? On the second day of AHR Expo in Orlando, several companies mentioned the benefits of various diagnostic and analytics systems that can be accessed remotely and that provide information for a technician about the nature of a problem, and what parts are needed, before he or she leaves for the call. It’s an example of how technology ca...
