Case Studies

With 3.9 million square feet to host events as large as 75,000 people at a time, the Georgia World Congress Center (GWCC) in downtown Atlanta is the world’s largest LEED® (Leadership in Energy and Environmental Design) certified convention center. But it took some doing to get there. The state agency that operates the convention center, the Georgia World Congress Center Authority (GWCCA), began the LEED certification process in 2005, has received LEED Silver certification in 2014, fol...

The Olkiluoto Nuclear Power Plant is located on the Olkiluoto Island on the Eura River and it is owned by Teollisuuden Voima Oyj (TVO). The nuclear power plant units Olkiluoto 1 and Olkiluoto 2 (OL1 and OL2) consist of two BWRs (boiling water reactors), each producing 890MW of electricity. OL1 was first connected to Finland’s national grid in September 1978 and OL2 followed in February 1980. Since then, Teollisuuden Voima Oyj (TVO) has systematically modernized the OL1 and OL2 p...

Heatmasters provided a service combo for Enitec, which included pre-heating and PWHT (post-weld heat treatment) of a boiler drum. These service combos are a part of our integrated service model which provides our customers with multiple benefits arising from complete solutions. “Despite the challenges of this job, such as large dimensions and weight, the materials involved, the requirements of standards and regulations, thanks to the expert advice provided by Heatmasters and professionali...

Adirondack Beverages is headquartered in the small town of Scotia, New York, which is in the southernmost foothills of its namesake, Adirondack Mountains. Here, they produce several varieties of beverages, under their own trade name, with another half of their business contracted to manufacturers of third-party beverages that bear private labels. These labels are applied to beverage containers, using a shrink sleeve applicator machine (also called labeler). Adirondack Beverages' manufacturing...

When Koval Distillery first acquired Fulton’s ICS-30 ClassicTM (30HP) Boiler in 2011, it arrived needing new burner and gasket parts that were damaged during shipment. Enter Barr Mechanical, one of Fulton’s many regional representatives, who sourced new parts and coordinated repair efforts with Fulton’s customer service team to speedily put it all back together. So began a partnership between Koval — the first distillery to open in Chicago since the mid-1800s — and...

SHI FW Energia FAKOP Sp. z o.o., a subsidiary of Sumitomo SHI FW and Heatmasters Poland once again carried out a joint-defined solution annealing heat treatment process for high alloyed stainless steel coil assemblies. Despite its long-lasting practices and procedures, the details of this process have again been improved due to evolving industry drivers and the existence of continuous improvement practices in both companies. In-depth knowledge, experience, teamwork and focus on details have all...

Along the Appalachian Trail next to Harriman State Park in the Hudson Valley Region of New York State lies the Town of Monroe, home to KJ Poultry, the largest kosher poultry plant on the Eastern Seaboard. With a staff of over 250 employees, KJ is committed to delivering the highest quality, all-natural poultry products, the success of which is proven by their loyal customer base and steady expansion of sales throughout the United States. New ready-to-eat meat deli plant In the Fall of 2016, t...

Physically located just a few miles inland from the eastern banks of Lake Ontario, where some of the heaviest snowfalls on record in the U.S. have occurred, the people of Pulaski, New York, know a thing or two about the importance of heavy-duty heating systems engineered for the long haul. That’s why when they needed to replace the aging boilers at their local middle- senior high school as part of a major infrastructure upgrade (beginning in 2010 and ending in February of 2016), they chos...

Heatmasters provided Alu-Releco with a furnace modernization solution which allowed them to move from an old gas-burner furnace to a modern electric furnace. Like all of its solutions, it was custom-tailored to meet their needs whilst providing all the benefits of a modern furnace and temperature control system. Alu-Releco has decades of know-how and experience with surface treatment & coating processes, specializing in professional surface treatment with Teflon- and fluoroplastic coatings....

Almost 70 years ago, the NYS Legislature created Boards of Cooperative Educational Services (BOCES) to provide shared educational programs and services to school districts within the state. This led to the establishment of the Oswego County BOCES, now called the Center for Instruction, Technology & Innovation (CiTi), located in Mexico, NY. Serving over 1000 students in programs that include Adult, Alternative and Exceptional as well as Career and Technical Education, CiTi underwent a just u...

For every pour of a premium beer, there’s a story of the brewing technology that brought it about. This is especially true for Empire Brewing Company, an award-winning brewery that pioneered the brew-pub and craft brewery business in New York State some 22 years ago and that has enjoyed greatly renewed success with their recently opened farm brewery in Cazenovia, NY. For this latest brewery (est. 2016), the brewing technology needed to be first-class and, if possible, locally sourced. So,...

Since its founding in 1963 as Hartmann’s Old World Sausage, Artisan Meats in Canandaigua, NY has grown to become a nationwide distributor of over 75 varieties of gourmet sausage and specialty meats. In so doing, they have demonstrated great success in executing a niche marketing strategy that blends old-world know-how with new-world technology. Old-world know-how for Artisan is best represented by its co-owner, Josef Brunner, who, growing up in Austria, earned the highly-skilled artisan t...

Nestled in a valley in Northeastern Ohio about 50 miles southwest of Cleveland and ve miles southeast of Wooster is Green Field Farms, a farming co-op formed in 2003. The members of the co-op, who are also members of Amish and conservative Mennonite churches, use horses and buggies as their main transportation. They came together to form the co-op in 2003 with the dual purpose of preserving small family farms as well as providing wholesome food products to a growing marketplace. While their pro...

The Prosperity Company, established in 1915, was the manufacturer of commercial laundry and dry-cleaning equipment in the Central New York Region for most of the 20th century. But when Prosperity’s VP of Sales, Fred Sauerbrey, and fellow company executive, Lester Kienzle, was nearing retirement, they chose to start their own company – one that dry cleans clothes. This company was meant to be a showplace for potential clients to see the presses and other equipment that Prosperity was...

During the final months of 2020, the Wizards of Metal left Finland and headed towards Uruguay during the ongoing COVID-19 pandemic. Equipped with Heatmasters heat treatment units, the specialists would be working with Andritz personnel to replace bends and ties on several superheaters, during which on-site heat treatment work was required. These works happened during the plants’ annual outage maintenance project, officially called “PGP 2020 (Parada General de Planta)”. Montes...

For more than three decades, Heatmasters has been at the forefront of temperature control systems for metal heat treatment applications. Industry veterans are already familiar with the legendary Rigel controller and HM20/HM25 temperature control program. This technology has proven to be excellent in both accuracy and ease of use, whilst also offering multiple innovative features for end-users. AP-Tela AP-Tela Oy, a Kokkola-based subsidiary of Plc Uutechnic Group Oyj (ex-Vaahto Group), is a pro...

Heatmasters’ heat treatment operators were on site at the Kymijärvi III bio-heating plant before its commissioning in 2019. Now, they were back on site for on-site heat treatment works during a project involving the installation of additional piping. The Kymijärvi III bio-heating plant uses certified sustainable woody biomass as fuel, providing Finland’s most environmentally friendly district heating to the city of Lahti. Lahti – European Green Capital 2021 Lahti h...

Heatmasters has finished the commissioning of a gas-fired furnace in Saudi Arabia. Featuring 2100 kW of heating power, and a movable wagon, this furnace was designed according to the customers’ needs to expand their production facilities’ in-house heat treatment capabilities. The customer is an experienced pressure vessel, tank, and steel structure manufacturer for the oil and energy industry. Temperature control system In addition to their famous digital temperature control syste...

Manchester Underwriting Management Ltd (MUM Ltd), an insurance company occupying the first floor of a commercial office building in Chesham, Buckinghamshire, in the United Kingdom (UK), approached SFE Services to initially assist with installing a new mechanical ventilation system. Their goal was to improve the well-being and safety of staff, prompted by the COVID-19 pandemic. The client also advised that they had an old ceiling cassette air conditioning system, which was no longer working in t...

Two Lochinvar Copper-Fin2® Commercial Pool Heaters were center stage for a 12-day swimming competition in Omaha, Neb., in June 2021. Spear Corporation in Roachdale, Ind., tapped Lochinvar to supply the critical pool heating equipment to ensure top athletes could perform in optimal conditions. Set up directly on top of the basketball court in the facility’s main arena, the two pools – a warm-up pool and a competition pool totaled more than 1.8 million gallons of water. In less th...

Located in Worcester Massachusetts, Doherty Memorial High School is typical of many schools designed in the 1960’s. With two classroom wings joined together by hallways and anchored by an auditorium and gymnasium, the red brick school is home to approximately 1500 students. After 40 years, the school needed to replace the original hot water boilers and unit ventilators serving the upper and lower classroom wings. To design their new heating and ventilating system, the school enlisted the...

Working alongside Sunflag Iron and Steel Company Ltd. in Bhandara, India, global technology company ABB has achieved successful integration of its ABB Ability™ Data Analytics Platform for metals, tying together all manufacturing and operational data of steel melt shop and rolling mills to improve production planning and plant performance optimization. The plant, which has a capacity to produce 500,000 metric tons of high-quality special steel per annum, now has the platform to integrate...

The Edmund Hatch Bennett Elementary School, a K-4 public school in Taunton, Mass., was constructed in the 1960's with various upgrades and renovations performed over the past 40 years. However, an aging heating system, including wall unit heaters and cabinet heaters that were original to the building, required updating. The installation of modern, energy efficient heating systems from Marley Engineered Products helped the school make the grade. "Staff at Edmund Hatch sought assistance in...

A mass spectrometer is an analytical device that detects, identifies, and measures the quantity of the molecules of a vaporized substance. It measures the molecules by first separating the ions based on their mass-to-charge ratio of charged particles in an electric and magnetic field. Ion separation To achieve ion separation, a heating element is utilized to vaporize a sample of the substance being tested. The sample is vaporized inside an extreme vacuum chamber. The vapors are then bombarded...

The mining industry uses a variety of corrosive chemicals in the extraction process of minerals such as gold, silver, platinum and other valuable raw materials. In the extraction of gold, for example, chemicals that are used in the process (ie., sodium hydroxide and sodium cyanide),  require to be constantly heated at certain temperatures in large containers (up to 50,000 gallons). Replaceable heating elements These temperatures also require precise controls in order to maintain their con...

Houston Methodist Hospital, a world-class hospital, and medical research institution require a constant, reliable, and affordable energy supply to meet its critical needs. That became even more obvious to administrators at Houston Methodist Hospital after Hurricane Katrina and other major storms from the following years. The hospital required the ability to create its own energy to maintain operations during the blackouts that can occur with major storms that regularly slam into the Texas gulf c...

Amid the sprawling cornfields of northern Iowa, the community of Fort Dodge is often subjected to brutal winters; low temperatures can easily dip below zero for days at a time. Yet, even in the midst of an arctic blast, some indoor environments require cooling. Such is the case at the Friendship Haven senior care community, where the server room in one of its buildings calls for cooling every day, year-round. Challenges Year-round cooling was a situation that, at one point, posed a significant...

Sierra Nevada Brewing Co. was founded in 1980 in Chico, California, near the majestic mountain range that inspired its name. Since its inception, the progressive, resourceful brewery, known for creating some of the country’s finest craft beers, has been passionate about sustainability and consciously mindful of its environmental footprint. Challenges The brewery's old system was comprised of constant-speed, four-screw, and three-scroll chillers. Installed at various times, the equipment...

After numerous water leaks, compressor failures, and damper control problems, it was time for South High Community School in Worcester, Massachusetts to replace their 30 year old HVAC rooftop units. Not only had the units outlasted their expected mechanical life, but the ability to deliver fresh outdoor air and maintain comfortable heating and cooling conditions became increasingly difficult and expensive. To specify a state-of-the-art replacement HVAC roof-top system, the energy and environmen...

With help from celebrity investors like Dan Aykroyd and Aerosmith, House of Blues has been an iconic franchise in live music since 1992. The popular Boston location that opened in 2009 next to Fenway Park is a prime spot for concerts and private events. A packed schedule that leaves little downtime for the repair of the club’s HVAC equipment means that reliability and ease of maintenance are extremely important factors when making purchasing decisions. In 2016, energy recovery wheels in t...