Safety standards

Mitsubishi Electric has welcomed the Government’s release of another £940 million for Phase 4 of the Public Sector Decarbonization Fund to help Local Authorities remove gas heating from their buildings. As the UK’s largest heat pump manufacturer, Mitsubishi Electric is now calling on the Government to look at similar initiatives to help reduce carbon in the private sector. Heat pumps and low-carbon heating Since 2020, the Public Sector Decarbonization Fund has made over £3.6 billion available to help decarbonize schools, libraries, town halls, and other public buildings, and this has led to many examples of gas heating being replaced with low-carbon renewable heating and hot water systems. While a lot of media focus has rightly been on converting the 1.6 million residential gas boilers sold each year to heat pumps and low-carbon heating, the Public Sector Decarbonization Fund highlights the significant opportunity that commercial buildings can deliver. Modern heat pump technology “There are over 2 million ‘non-domestic’ buildings in the UK and they are responsible for around 18% of the UK’s carbon emissions, so we are calling on the Government to look at how they can support commercial businesses in moving away from gas,” comments Chris Newman, Zero Carbon Design Manager for Mitsubishi Electric. Modern heat pump technology offers high water flow temperatures and equipment efficiencies, which means that more and more buildings are finding it easier to make the switch to low-carbon renewable heating and hot water systems. Net-zero targets “We know that the Government is already looking at trying to balance the price difference between electricity and gas,” said Chris Newman, adding “It may be time to also look at other incentives to help businesses decarbonize their buildings which will help the UK drive towards our legally binding net zero targets.”

The CAREL Industries Board of Directors has approved the consolidated results as of 31 March 2025, with consolidated revenues equal to €147.4 million, +0.7% compared to the first three months 2024. The consolidated adjusted EBITDA amounted to €27.6 million, representing 18.6% of revenues and showing an improvement compared to the same period of the previous year. Second quarter with revenue Given the solid results achieved during the first quarter, the continued strength of the order backlog, and the positive market trends observed, the Group expects to close the second quarter with revenue growth-compared to the second quarter of 2024- ranging between the high single digits and low double digits in percentage terms. Francesco Nalini, Amministratore Delegato del Gruppo, stated: "The results as of 31 March 2025 confirm the ongoing improvement in performance that began in mid-2024." Refrigeration sector in the EMEA region Group expects to close the second quarter with revenue growth-compared to the second quarter of 2024 Francesco Nalini adds: "Whereas last year this trend was mainly supported by the gradual fading of the negative impact of de-stocking and the normalization of the comparison base with 2023, the first quarter of 2025 marks a further step forward, thanks to a significant recovery in demand – particularly in the refrigeration sector in the EMEA region – despite a global environment that remains marked by instability." He continues, "This trend is reflected in a strongly growing order backlog, which indicates promising potential for revenue in the coming quarters." High-margin digital services Francesco Nalini further states: "Margins have also shown encouraging signs: the EBITDA margin remained solid compared to the previous year and, net of non-recurring items, improved by 50 basis points, reaching 18.6%."  He adds, "This result was made possible by effective procurement management, which allowed the Group to benefit from the decline in the prices of electronic raw materials. This was further supported by the development of high-margin digital services, which have always been one of the main pillars of our strategy." Innovation, sustainability, and customer value Francesco Nalini concluded: "We continue to monitor the evolution of the macroeconomic scenario and geopolitical tensions closely, as they remain a source of uncertainty. However, our globally distributed production footprint, based on the duplication of processes, provides us with strong resilience, even in the face of tariffs and trade duties." He adds, "This enables us to look ahead to 2025 with confidence. The Group will continue to invest in innovation, sustainability, and customer value, with the aim of swiftly and decisively seizing the opportunities that may arise in the near future."

The Eurovent Product Group ‘Energy Recovery Components’ (PG-ERC) unanimously re-elected Rikard Lindbom as its Vice-Chairperson. His appointment affirms his continued leadership in one of the pioneering European HVAC working groups. Rikard Lindbom, Product Area Director Energy Recovery at RECUTECH, brings over 16 years of experience in the energy sector, encompassing sales, production technology, and product management. Europe’s transition to a sustainable future Lindbom has been instrumental in advancing energy recovery within the HVAC industry Lindbom has been instrumental in advancing energy recovery technologies within the Heating, Ventilation, Air Conditioning, and Ventilation (HVAC) industry. The Vice-Chairperson election took place during the group's meeting on 03 April in Zug, Switzerland, and he will fulfil this mandate for a two-year term, concluding in 2027. Upon his re-appointment, Rikard Lindbom stated: “I am honored to continue serving as Vice-Chairperson of the Eurovent Product Group ‘Energy Recovery Components’. Over the past years, we have made significant progress in promoting high-quality, energy-efficient solutions that support Europe’s transition to a more sustainable future. I look forward to continuing this journey to drive forward innovation that paves the way to sustainability together with our committed members and stakeholders.” Eurovent standardization The Eurovent Product Group ‘Energy Recovery Components’ (PG-ERC) covers rotary heat exchangers, run-around coils and heat pipes.  The group is engaged with European and national legislation regarding the European air conditioning industry. It is also concerned with developing EN, ISO, and Eurovent standardization.

Noritz America, as part of an ongoing program to enhance its entire product offering in 2025, recently introduced an upgraded version of its flagship commercial unit, the NCC199CDV Pro Condensing Tankless Water Heater. Engineered for a wide range of heavy-duty commercial applications, the new ENERGY STAR-rated NCC199 CDV Pro incorporates several new, installer- and end-user-friendly features, while retaining an industry-renowned, 10-year warranty on its dual stainless steel heat exchangers. NCC199CDV Pro enhancements “The goal with these enhancements,” explains Jason Fleming, Noritz Executive Vice President and General Manager, adding “Is to make the NCC199CDV Pro an even more compelling choice for facility owners and managers looking for faster, reliable, worry-free hot-water delivery.” Six features of the NCC199CDV Pro The six new features of the NCC199CDV Pro include:  Greater energy efficiency: The upgraded NCC199CDV Pro offers a Uniform Energy Factor (UEF) of 0.98, an improvement from the predecessor line’s 0.96 UEF. That enhancement translates into even fewer harmful emissions from the product’s high-efficiency condensing combustion process. Bluetooth connectivity: Bluetooth® connectivity delivers greater control over water heater functionality, including timers and temperature control. But this connectivity also allows the installer to set up the heater more quickly and easily from a smartphone. Built-in display of key performance metrics: All NCC199CDV Pro models include a display built into the bottom of the front panel, showing the water heater’s current temperature, operational status, and error codes. Easy connection of up to six units: With Noritz's Quick Connect PRO technology, up to six NCC199CDV Pro units can be connected as a single system. Previously, only two units could be combined. Common venting for up to 12 units: Up to 12 units in a single application can be common-vented for a more attractive installation that minimizes wall penetrations. Previously, only six NCC199CDVs could be vented together. Quick conversion to liquid propane: Natural gas is the default fuel type for all NCC199CDV Pro models. However, each unit is shipped with a gas conversion kit to facilitate quick switching to liquid propane on the job site.

The latest CIBSE-approved CPD from Ideal Heating Commercial – the UK’s market pioneer of high efficiency commercial heating solutions – is focused firmly on the modern plant room. It addresses plant room surveying, along with the evolution of the plant room and heat source technology over recent years, brought about, in part, through legislation and product innovation. heating system replacement New CPD concentrates on modern, energy-efficient plant room retrofits using heat pumps ‘Surveying the modern plant room - from boilers to heat pumps’ CPD provides invaluable advice on the various stages involved in surveying a plant room; from assessment and the requirements for a replacement heat source, through to the potential risks associated with heating system replacement and how to identify these. With Ideal Heating Commercial pioneering practical solutions for decarbonizing commercial heating, the new CPD concentrates on modern, energy-efficient plant room retrofits using heat pumps. Heat pumps with gas boilers Hybrid systems, which include heat pumps with modern condensing gas boilers as a back-up, are also addressed as an alternative solution where heat pumps alone are not feasible. The new CPD also looks at the latest legislation and regulations, and touches on best practice when commissioning. Surveying the modern plant room New CPD is suitable for all levels of mechanical engineers from graduate through to senior This new CPD, ‘Surveying the modern plant room - from boilers to heat pumps,’ is suitable for all levels of mechanical engineers from graduate through to senior, director and associate, sustainability engineers, building services engineers, engineering technicians, incorporated engineers, chartered engineers and YEN Young Engineers, as well as building contractors and consultants. Commenting on the release of the new CPD, Richard Brown, Head of Specification at Ideal Heating Commercial, said: “With the heating industry undergoing change as we move towards decarbonization, how we approach and survey a plant room must also be modified." Decarbonize heating systems Brown added: "Our new CPD addresses the requirement to decarbonize heating systems and improve energy efficiency from an understanding that, in many circumstances, heat pumps alone may not be viable, and we may need to consider a hybrid approach."  "The CPD helps engineers to look at the overall plant room and decide upon the most effective approach.” Latest industry developments This latest CIBSE-approved CPD joins Ideal Heating Commercial’s expanding collection of educational resources, which cover the latest industry developments and provides advice on new ways to add value, performance and efficiency to customer heating projects.  Further CPDs address low-carbon systems, heat networks and heat interface units, heat pump refrigerants, and boiler heat exchanger materials. CPDs are delivered by Ideal Heating Commercial’s specification team managers either online or in person nationwide.

GF Building Flow Solutions Americas, the manufacturer of Uponor-branded products, has announced John Reutter as President. John joined the organization in 2018 as vice president of Finance and has been an instrumental pioneer over the past seven years. He will continue to be based out of the North America headquarters in Apple Valley, Minn., and will report to Michael Rauterkus, president and CEO of GF Building Flow Solutions. John growth strategies In his role as President, John will lead the growth strategies for the Americas business with a focus on delivering locally driven solutions, expanding into emerging markets, and ensuring alignment with the company’s global objectives.  He’ll oversee day-to-day operations and business performance while fostering strong collaboration between regional teams and global counterparts. Prior roles of John  John brings experience from the professional services industry, having worked at Deloitte “I am thrilled to see John step into the role as President of the Americas division,” says Rauterkus. “John has been a proven pioneer from day one, fostering a collaborative yet high-performing environment. Under John’s leadership, we are well-positioned to maintain strong customer relationships while taking the business to the next level.” John brings extensive experience into this role. Prior to joining GF, he held several management positions at Ecolab, most recently Vice President of Finance, Global Healthcare. Additionally, John brings experience from the professional services industry, having worked at Deloitte. GF Building Flow Solutions’ Leadership Team “It’s an honor to take on this role and the opportunities that lie ahead for GF Building Flow Solutions Americas,” says Reutter. “I’m grateful to be surrounded by a team that is committed to growth and delivering strong customer outcomes. I’m excited to see what we accomplish next.” John will continue to be a member of GF Building Flow Solutions’ Global Leadership Team and will also lead the Senior Management Committee in the Americas. John will also remain as the interim vice president of Finance until a permanent vice president is named.

As demand continues to grow for sustainable, energy-efficient solutions in refrigeration and heating, both Europe and North America are navigating a rapid transition toward natural refrigerants. There is a strong demand for new CO2 systems, including heat pumps and various other applications. Higher capacity compressors with larger operating envelope, such as Danfoss’ Bock HGX56 CO2 T series, will play a critical role in supporting this growing need. Air to water heat pumps As shown in Figure 1 and Figure 2 below, the larger operating envelope of up to 77°F and 65 bar on the suction side can improve the COP by approximately 15% for applications with higher heat source temperatures – for example, air to water heat pumps in summer conditions. Transcritical CO2 figure. Larger operating envelope of up to 77°F and 65 bar on the suction side. Figure 3 below shows a typical layout of a CO2 transcritical air-to-water heat pump for large systems, designed with features to boost efficiency. Such systems are already being built in Europe, with the largest compressor options, and used in heating capacities of up to 2.5 MW per rack. Layout of a CO2 transcritical air-to-water heat pump for large systems. Cooling and Heating Working Together Transcritical supermarket applications with heat reclaim are very suitable for improving the version Transcritical supermarket applications with heat reclaim are very suitable for improving the overall refrigeration system performance. It is a highly efficient and resilient solution that provides simultaneous heating and cooling by recycling waste heat energy within the store. More than 2,000 installations across Europe and in other parts of the world have shown that the traditional CO2 weaknesses in refrigeration applications, such as high temperatures and pressures, can be turned into profitable advantages when adding heat reclaim to the system. In fact, the operational costs can be reduced by more than 20% by replacing conventional heating sources with heat reclaim, and the pay-back time of the heat reclaim installation is typically short, less than 2.5 years. At the same time, huge carbon savings can be made when the system is installed and maintained correctly. Additional Applications Transitioning to CO2 CO2 is increasing in popularity for cold storage and food processing, due to some challenges of using ammonia in states with a large number of regulations, as well as the desire for distributed systems when expanding plants and the advent of larger CO2 compressors. Some estimates show a 10% market transition to CO2 from ammonia and HFCs for systems up to 250 tons (880 kW). An example would be a cold storage facility requiring variable temperatures with stability/efficiency at partial load for garlic processing, storage and pre-cooling. The requirements for pre-cooling are 40°C/39.20°F, but for processing and final storage, −100°C/140°F is required. CO2 System Examples Single-stage transcritical CO2 applications are used in the field of medium temperature refrigeration Single-stage transcritical CO2 applications are used in the field of medium temperature refrigeration. They can be operated very efficiently, if the high pressure is operated in the subcritical range over a long period. Using the high-pressure side, it is appropriate to use the application in the transcritical range in combination with refrigeration, due to a large temperature glide and a relatively high discharge end temperature for specific heat pumps and the heat recovery. In CO2 applications in low and medium temperature refrigeration, so-called booster systems are used. High-pressure CO2 gas from the low-temperature compressor is discharged directly to the suction side of the second compressor stage. Different plant constructions of these Booster applications are used, for example, in supermarket applications. In a cascade system, different refrigerants are used in an application. They are combined in two refrigerating circuits that are separated from each other. The high temperature stage is used as a condenser in the CO2 application. It is possible to use different refrigerants like hydrocarbons, ammonia, and HFCs like R-134A. Keys to a Successful Installation Proper oil levels, adequate space for maintenance and ventilation, environmental conditions and surface setup with sufficient load-bearing capacity are all critical initial items to consider. Once these items have been considered and addressed properly, then you need to take extreme care during the soldering - cooling the valve body during and after and only using inert gas to inhibit oxidation products. The actual required pipe cross-section must be matched to the output. The tube must be sawed at a right angle with the angular tolerance being ±10. Pipes and system components must be clean and dry inside and free of scale, swarf and layers of rust and phosphate. Only use hermetically sealed parts. Lay pipes correctly. Suitable vibration compensators must be provided to prevent pipes being cracked and broken by severe vibrations. Ensure a proper oil return and keep pressure loss to an absolute minimum. Suction and discharge should be depressurized prior to connecting to the refrigerant system. Proper layout of the suction and pressure lines directly after the compressor is integral to the smooth running and vibration behavior of the system. Oil return function To ensure the oil return function will work reliably no matter what kind of system configuration you are using, Danfoss recommends incorporating oil separators or oil level monitoring equipment. For systems with long pipes and higher degree of contamination, a filter on the suction-side is recommended. When attaching accessories with an electrical cable, a minimum bending radius of 3x the cable diameter must be maintained for laying the cable. Voltage and frequency values Compare the voltage and frequency values with the data for the mains power supply Connect the compressor motor in accordance with the circuit diagram (see inside of terminal box). Compare the voltage and frequency values with the data for the mains power supply. Only connect the motor if these values are the same compressors marked in this way are suitable for direct or part winding start.  The motor winding is divided into two parts: part winding 1 = 50 % and part winding 2 = 50 %. This winding division reduces the start-up current during a part winding start to approx. 50 % of the value for a direct start. Reversed fields of rotation In the factory, as shown below in Figure 4, the motor is switched for direct starting (YY). For part winding start (Y/YY), remove the bridges and connect the motor feed cable according to the circuit diagram. The motor is switched for direct starting (YY). Failure to comply results in reversed fields of rotation and can cause motor damage. After the motor has started up with part winding 1, part winding 2 must be switched on after a maximum 1-second delay. Failure to do so can be detrimental to the service life of the motor. Ensure that power is supplied via QA2 to winding 1 (50%) (1U1/1V1/1W1) and via QA3 to winding 2 (50 %) (2U1/2V1/2W1). The motor contactors (QA2/QA3) are each to be rated for approx. 50% of the maximum operating current. Danfoss BOCK compressors Transcritical CO2 compressors, like the Danfoss BOCK product line, offer a wide span of capacities with up to 162 kW of cooling capacity (14°F/95°F/18R/60 Hz) and 420 kW of heating capacity (41°C/77°C (100 bar)/18R/60 Hz) for many different product applications, including food retail, heat pumps, district heating, industrial refrigeration and process heating, reversible chiller/heat pumps for HVAC, cold storage, chillers, and data centers. Low and medium temperature levels are available, with high stand still pressures. This high capacity reduces the need for multiple compressors, simplifying system design and reducing investment costs. The Danfoss BOCK compressors also feature a high-pressure rating of 130 bar in operation/150 bar at stand still on the high side and 65 bar in operation/100 bar at stand still on the low side.

Although energy efficiency continues to be a focus of home renovation, HVAC professionals are sometimes hesitant to work on older homes. The potential costs and complexities of replacing outdated HVAC systems or installing a solution where one doesn’t exist can make them nervous. However, installing all-electric, all-climate heat pumps in homes built decades ago, even a century ago, is an everyday occurrence in the northeastern U.S. Heating and cooling systems A sizable portion of Jay Moody Heating & Air Conditioning consists of installing and servicing energy-efficient heating and cooling systems, especially heat pumps, in older homes in central Massachusetts. Updating older homes with heat pump solutions is more feasible than many think — it’s a matter of overcoming common barriers and being the right, experienced HVAC professional for the job. Common barriers when heating and cooling an older home In Massachusetts, it’s common to have one or more 275-gallon tanks of oil in the basement to heat homes Barriers to renovating older homes are surmountable. Commonly, older homes lack adequate filtration and insulation and are equipped with older electrical panels that might need upgrading or replacing.  In Massachusetts, it’s common to have one or more 275-gallon tanks of oil in the basement to heat homes. However, whether an older home is heated with oil or gas, outside air infiltration occurs because these structures generally lack a tight building envelope. More recently built homes have these systems to prevent outside air and water from penetrating the structure. Similarly, many older homes are insufficiently insulated. Size of the structure and other electrical loads As a first step, owners of older homes should get an energy audit and find out what can be done to eliminate infiltration, such as having air sealing performed and having more insulation blown into their houses. Once weatherization is complete, installing an all-electric heat pump system becomes more feasible. Another important requirement would be an appropriately sized electrical panel. Older homes might have 100 amps of service, for example, when it will need 200 amps for the new heat pump, depending on the size of the structure and other electrical loads such as electric stoves/ovens, water heaters, and electric vehicles. In some cases, an electrical panel upgrade may be required. Attributes homeowners look for in an HVAC company HVAC companies that specialize in heat pumps should ensure their HVAC technicians are shared and ongoing training When upgrading an older home with a heat pump system, it’s a best practice for homeowners to get multiple quotes from experienced contractors in their service area. To stand out and offer more value during this process, my business conducts monthly heat pump workshops that help educate customers. Additionally, I recommend that any experienced, reputable HVAC company should post online reviews, have a professional website and online presence, and show relevant work examples to help familiarize homeowners with their work. HVAC companies that specialize in heat pumps should ensure their HVAC technicians are experienced and undergo ongoing training. In fact, the Jay Moody team is part of the Mitsubishi Electric Diamond Contractor® program, which provides in-depth training on heat pump solutions. Homeowner’s comfort preferences During the in-home consultation, the salesperson should discuss the homeowner’s comfort preferences, HVAC concerns, and short- and long-term plans for the home and its HVAC system. The contractor should conduct an in-house Manual J to calculate the heating and cooling loads of the home, ensuring proper HVAC equipment sizing for efficient and comfortable performance. Lastly, the HVAC salesperson should make suggestions for keeping the aesthetics of an older home intact. For instance, my team would not use mini-splits in certain rooms in a Victorian home because they might detract from the style. Instead, they would likely suggest a ducted heat pump system with air handlers and stylish vents. HVAC salesperson should make suggestions for keeping the aesthetics of an older home intact. Heat pumps offer the right fit for homes of all ages In the Northeast, many of the homes are older – whether that means built in the 1960s, the 1860s, or the 1760s. There’s little reason that any HVAC contractor should shy away from installing heat pump systems in older homes. Further, contractors can learn how to teach homeowners about heat pumps, train their teams, and recommend the right system for the character of the house. Refurbishing these beautiful houses is a challenge well worth tackling to create homes as energy-efficient and comfortable as they are charming.

As environmental regulations become increasingly stringent, the HVAC/R industry is turning to sustainable refrigerants to minimize environmental impact. A3 refrigerants—flammable gases with low global warming potential (GWP)—are emerging as a preferred choice. However, their adoption introduces additional regulatory requirements. EPA regulations To address these challenges, the industry is leveraging innovative solutions like enhanced small-diameter copper tubes, which enable compliance with EPA guidelines while maintaining performance and safety standards. In this article, we’ll explore key EPA regulations for A3 refrigerants and how small-diameter copper tubes play a vital role in optimizing system performance, ensuring safety, and achieving regulatory compliance.  Understanding A3 Refrigerants A3 refrigerants help HVAC/R systems align with current and upcoming environmental regulations A3 refrigerants are characterized by their low GWP and flammability, making them a sustainable alternative to traditional high-GWP refrigerants. Common examples include propane (R-290) and isobutane (R-600a). By reducing greenhouse gas emissions, A3 refrigerants help HVAC/R systems align with current and upcoming environmental regulations. Their benefits go beyond regulatory compliance. energy efficiency A3 refrigerants improve energy efficiency, enabling systems to operate more effectively while consuming less energy. This dual advantage of sustainability and operational efficiency reduces both carbon footprints and operating costs. As global regulations continue to phase out high-GWP refrigerants, A3 options stand out as a viable solution that balances environmental responsibility with system performance. Their efficiency and compliance capabilities position A3 refrigerants as a key player in the future of HVAC/R system design.  Advantages of Small-Diameter Copper Tubes 1. Meeting EPA Charge Limits  Small-diameter copper tubes offer a significant advantage in adhering to EPA refrigerant charge limits. With their reduced internal volume, these tubes require less refrigerant to maintain optimal performance. This feature is particularly beneficial when working with A3 refrigerants, as the EPA enforces strict charge limits to mitigate flammability risks while upholding efficiency.  2. Boosting System Efficiency with Enhanced Heat Transfer  When enhanced with internal grooves, small-diameter copper tubes maximize surface area contact with refrigerants Copper’s exceptional thermal conductivity, even with smaller tube diameters, ensures effective heat transfer. When enhanced with internal grooves, small-diameter copper tubes maximize surface area contact with refrigerants, further increasing heat transfer efficiency. This improvement translates to lower energy consumption and reduced operating costs, all while delivering reliable cooling performance.  3. Durability, Safety, and Ease of Installation  Using small-diameter copper tubes reduces the refrigerant charge required within a system, enhancing safety. Copper’s lightweight and flexible properties, especially when annealed, simplify installation, particularly in compact systems with complex configurations. Its natural corrosion resistance also ensures durability and long-term reliability, minimizing maintenance needs over the equipment’s lifespan.  Innovating for a Sustainable Future  As the HVAC/R industry transitions to A3 refrigerants, adapting to stricter EPA regulations requires innovative system designs that address safety, efficiency, and performance challenges. Small-diameter copper tubes provide a practical solution by reducing refrigerant charges, enhancing heat transfer, and delivering reliable, durable performance.  reducing environmental impact These copper innovations are especially valuable for compact, high-performance systems that demand precision and compliance with environmental standards. By embracing these advancements, the HVAC/R industry can ensure systems are future-ready, capable of meeting evolving regulations while maintaining efficiency and safety. Small-diameter copper tubes are paving the way for a more sustainable HVAC/R landscape, helping businesses succeed in reducing their environmental impact while achieving regulatory compliance. 

Johnson Controls’ Advanced Development Engineering Center (JADEC) in New Freedom, PA., about 25 miles from Philadelphia, highlights and demonstrates the company’s capabilities related to development, testing and manufacturing.  The 357,000-square-foot facility is an advanced engineering and testing facility for water-cooled chillers, air-cooled chillers, air handlers, compressors, and heat pumps. Much of the development in the facility centers on advancements in a critical vertical market for the HVAC industry – data centers. Big challenge  Data centers are a big challenge – and a huge opportunity – for the HVAC industry. “You cannot ignore the tremendous growth opportunity in this vertical,” says Todd Grabowski, president, Global Data Center Solutions for Johnson Controls. Unlike other verticals that are more dominant in certain geographic regions, data centers are growing everywhere globally – and at a breathtaking pace. “As a growth company, it is critical that we have solutions to handle the growth and serve the customers in the data center market,” says Grabowski. Performance of various components Testing options at JADEC include testing the performance of various components Testing options at JADEC include the ability to test the performance of various components in a controlled environment that approximates how they will operate in the customer’s real-world setting. There are more than 20 testing labs available at the JADEC campus, covering some 250,000 square feet.  “We want everyone to understand the unique position Johnson Controls is in to use our technology and our manufacturing scale to accomplish desired outcomes,” said Grabowski. Non-compressor solution  JADEC displays the full breadth of what they offer, including a non-compressor solution using direct evaporative cooling and an air-cooled unit that uses a screw compressor or a magnetic-bearing centrifugal compressor. Also included are various water-cooled chillers.   Johnson Controls owns, develops, tests, and manufactures all the compressors on display. Customers are assured of getting a fully engineered and supported solution from Johnson Controls (e.g., no third-party compressors). Johnson Controls owns, develops, tests, and manufactures all the compressors on display. Colocated data centers  Grabowski emphasizes that each customer installation has site-specific needs that require unique solutions that Johnson Controls seeks to fulfill. The company works closely with data centers, including those operated by “hyperscalers” such as Amazon, Microsoft, Apple, and Meta, and colocated data centers that rent space and capacity to customers based on their growth and needs. Colocated data centers come in a variety of sizes and types; some of them are operated by companies such as Equinix and NTT. Data center solutions Sustainable methods include the use of refrigerants with ultra-low GWP The sustainability of data center solutions is a bigger issue than ever, given the sheer volume of data centers being built to handle the world’s growing computational needs. Sustainable approaches include the use of refrigerants with ultra-low GWP, and water-free systems that do not require higher costs or create higher demands on a locality’s water infrastructure. Magnetic bearing centrifugal compressors are more energy-efficient because no friction is lost in the compression; also, the equipment is quieter. Impact on global electricity demand “Sustainability has always been an important aspect, and now it is critical in 2024 and beyond,” says Grabowski. Because data centers are huge consumers of energy, they can put more strain on the electricity grid and have a big impact on global electricity demand. Lowering energy usage helps to address the challenge.  “We want to contribute to energy efficiency, be good stewards of water, and reduce noise,” says Grabowski. Increasing the challenges are the proliferation of new artificial intelligence (AI) chips, more common in newer data centers, which need more power and create more heat than older chips.   Advantages of water cooling  The liquid contained in a cold plate on top of the chip is denser than air and accept more transferred heat Closed-loop liquid systems are used to cool individual chips, an application that does not cause a strain on local water supplies. The liquid contained in a cold plate on top of the chip is denser than air and can accept more transferred heat.  However, chillers and cooling towers lose water through evaporation and can strain local water supplies. Johnson Controls is researching and testing systems that provide the advantage of water cooling without losing excess water to evaporation. Air-cooled systems  In contrast, air-cooled systems can cool chips to a point, but may not provide enough cooling for high-density chips. Johnson Controls provides air-cooled machines up to 600 tons and water-cooled systems up to 4,000-plus tons.  “As chip technology evolves, the way you cool, secure and automate the entire data center changes as well,” says Grabowski. “Companies such as Johnson Controls must keep up with evolving trends and provide unique solutions.” As chips become denser from a heat-generation perspective, systems must be optimized from a footprint and energy standpoint.  JCI provides air-cooled machines up to 600 tons and water-cooled systems up to 4,000-plus tons. Technological solutions “As chip density increases, we will have technological solutions ready for the next generation of chips when they come out,” adds Grabowski.  Johnson Controls is also involved in developing new approaches to managing the heat from data centers, such as the possibility of recapturing the heat and circulating it into a district-heating system for a nearby community, university, or hospital. A more widely deployed approach in Europe, the concept of district heating is gaining acceptance in the U.S. market. {##Poll1725623180 - What is the biggest challenge the data center market presents to the HVAC community?##}

SNAP Rule 26 marks an important milestone in the transition from commercial refrigeration to new refrigerants. The rule lists refrigerant substitutes that provide a spectrum of technological solutions to meet required performance, global warming potential (GWP), safety, and environmental standards.  SNAP stands for Significant New Alternatives Policy, a program by the U.S. EPA (Environmental Protection Agency) under the Clean Air Act. In general, the program aims to evaluate and regulate substitutes for ozone-depleting substances, considering their overall risks to both human health and the environment. Impact of SNAP Rule 26 Final SNAP Rule 26, Protection of Stratospheric Ozone, lists acceptable substitutes in commercial and industrial refrigeration. SNAP Rule 26 will be effective July 15, 2024. The incorporation by reference of certain material listed in the rule is approved by the Director of the Federal Register as of July 15, 2024. The incorporation by reference of certain material listed in the rule is approved by the Director of the Federal Register “To date, the SNAP program has provided a very effective framework for evaluation and approval in support of innovation and the transition to new technology,” says Andrew Pansulla, Technical Service Engineer, The Chemours Company, a global chemistry company that provides a range of refrigerant products. We asked Pansulla to elaborate further on the impact of SNAP Rule 26 and what lies ahead. Q: How will the Rule’s finalization impact various commercial refrigeration sectors? Pansulla: The rule’s finalization will impact commercial refrigeration in several ways. Areas, where impact will likely be seen, include providing more acceptable refrigerant options, adherence to updated standards, new equipment design standards, and the exemption of propane from the venting prohibition for refrigerated food processing and dispensing equipment. These impacts could trigger changes in operational, manufacturing, and environmental compliance strategies in the commercial refrigeration sectors. SNAP Rule 26 will enable the adoption of the listed substitutes, including Chemours Opteon™ refrigerants, with global warming potential (GWP) lower than existing refrigerants. This rule does not require any changes to existing equipment and will impact only new equipment that uses the specific substances referenced in the SNAP rule. Q: What is the outlook for additional requirements for safe handling and use of alternative refrigerants? What specific safety standards are expected or appropriate? Pansulla: As part of the comparative risk framework used by the EPA to assess new alternatives, the EPA considers and implements use conditions that will ensure the safe use of products. These use conditions rely upon existing safety standards (e.g., UL and ASHRAE) which are available at the time the rule is finalized. In the case of SNAP Rule 26, many of the use conditions require adherence to UL 60335-2-89 and ASHRAE-15-2022. These standards are reviewed and updated periodically to maintain relevance with the products subject to the standards. Q: What are any limitations of the use of A2L refrigerants under SNAP Rule 26? Pansulla: There are two main categories of limitations under SNAP Rule 26. The first, as mentioned above, is the adherence to specific safety standards that apply to refrigerants that are designated as mildly flammable (A2L). The second is based on the GWP of the refrigerant. In the case of the A2L refrigerants subject to SNAP Rule 26, the EPA imposed conditions on the type of equipment and specific circumstances in which the substitute may be used. For example, the EPA is permitting the use of R-454A in supermarket systems, but only on the high side of a cascade system, or when the refrigerant charge capacity is less than 200 pounds. Q: Which new-generation A2L refrigerants are fit for which commercial refrigeration applications? Pansulla: Under SNAP Rule 26, the EPA deems R-1234yf, R-1234ze(E), R-454C, R-455A, R-457A, and R-516A as acceptable subject-to-use conditions for various commercial refrigeration applications. This selection is primarily driven by these refrigerants having GWPs under 150. However, certain applications necessitate refrigerants with higher GWPs due to unique performance characteristics. For example, R-454B and R-32 were listed for industrial process refrigeration with exiting fluid temperatures below minus 30 degree Celsius because these two specific refrigerants have lower boiling points than the other six less-than-150-GWP alternatives. However, it is critically important to consider the additional use conditions when designing equipment with refrigerants that have a GWP greater than 150. Q: So various equipment needs different refrigerants? Pansulla: The EPA purposefully lists several different refrigerants in each application to allow for equipment manufacturers to consider a variety of different factors that go into refrigerant selection, such as energy efficiency, capacity, normal boiling point, temperature glide, cost, safety, and use conditions. There is no one-size-fits-all solution for the entire commercial refrigeration industry. Q: How can commercial refrigeration businesses achieve a smooth transition to A2Ls? Pansulla: Keys to a smooth transition to A2Ls include understanding what refrigerants the EPA has approved as acceptable substitutes under the SNAP program, the sector-based GWP limits imposed by the Technology Transitions Program under the American Innovation and Manufacturing (AIM) Act, and which refrigerants provide the best combination of technical performance and environmental characteristics. Many resources are available to navigate the regulatory landscape and select the best low-GWP refrigerants to meet the needs of this industry. Working with companies like Chemours, who has nearly a century of refrigerant innovation and experience, is a great first step in the transition process. Q: What is the “staying power” of A2Ls — based on their chemistry, sustainability, and other attributes, combined with regulations such as SNAP Rule 26? Pansulla: The identification, selection, and development of new refrigerants that deliver required performance while meeting increasingly stringent environmental standards is a challenging process. With the identification of certain hydrofluoroolefin-based (HFO) refrigerants as an alternative to meet these criteria came a new safety classification. These HFO-based refrigerants are classified as A2Ls. While slightly more flammable than existing hydrofluorocarbon-base (HFC) refrigerants, HFOs are much less flammable than hydrocarbons, which are classified as A3 (two categories higher on the ASHRAE flammability spectrum). Moreover, such refrigerants offer an excellent alternative to substances with higher toxicity, such as R-717. The listing of A2L refrigerants in SNAP Rule 26 clearly indicates that such refrigerants can be used safely in commercial refrigeration as well as many other applications, which are subject to the SNAP Program, when adhering to the applicable safety standards.

It takes a proliferation of data centers to serve the growing computing needs of the Internet, and all those servers churning away create plenty of heat. Might some of that heat be harnessed and used for residential or commercial heating? The emergence of district heating systems, which provide thermal energy to multiple buildings from a single source, demonstrates the approach has broad possibilities. Air-cooled chillers and air-handling units used to cool data centers are like the technologies that cool residences and businesses. They just operate on a larger scale and require a higher degree of resilience and redundancy to ensure data center servers operate without interruption. District heating system The law of physics dictates that the energy you put into a data server will come out as heat, and heat is a byproduct of data center cooling systems. Rather than exhaust that heat into the outside environment, how can it be captured and channeled into a district heating system to heat water and/or to provide warmth to homes and businesses in the same neighborhood as the data center? Law of physics dictates that the energy you put into a data server will come out as heat  Mitsubishi Electric designs engineered solutions that both cool data centers and generate heat output that can be captured for district heating applications. “We want to capture the heat and repurpose it for someone else to use,” says Simon Prichard, Product Strategy Manager for Engineered Solutions for Mitsubishi Electric. Reusing wasted heat from data centers can help to decarbonize heating. United Kingdom's Energy Act 2023 An additional heat pump can be used to increase the “low-grade heat” generated by a data center to the temperature needed for district heating. Alternatively, district heating systems might be upgraded to accommodate the lower-temperature heat from data centers. Additional heat pump can be used to increase the “low-grade heat” generated by a data center. The United Kingdom and other governments globally are promoting the creation of district heating networks. Legislation such as the United Kingdom's Energy Act 2023 identifies areas within England where certain new and existing buildings will be required to connect into district heating networks. Legislation is pushing developers toward district heating and away from the use of fossil fuels. District heating applications Water cooling is a developing technology for data centers, which mostly use air-cooling systems In November 2023, the UK government awarded £36 million to a district heating system in West London that will share data center waste heat with up to 10,000 new homes. Hot air from a data center can provide some of the energy needed for a district heating system, and water-cooling systems can provide even more. Water cooling is a developing technology for data centers, which mostly use air cooling systems. Cooperation is needed to realize the scenario of capturing the heat from data centers for district heating applications. Government legislation can drive requirements to embrace the approach, but the multiple involved parties, including data center operators and the architects and engineers creating nearby communities, must also cooperate. Greater ESG goals Energy must be reused in the geographic area immediately surrounding the data center for the scenario to be financially viable. In an industrial estate, for example, the excess heat could be used for nearby farming; the reuse is not restricted to domestic or residential applications. The various parties tend to be “siloed,” so a concerted effort of “joined-up thinking” is needed to bring all the parties to the table to enable such a system. Construction of new data centers is accelerating, and the centers are getting larger. Construction of new data centers is accelerating, and the centers are getting larger. Currently, 4 or 5% of total electricity output is used by data centers, and ways to reuse that energy are a growing priority for ethical companies in the data center market. Large companies that use data centers are drawn to the district heating scenario to achieve greater ESG (Environmental, Social, and Governance) goals. Moving forward, it behooves everyone to think of data centers as not just generating data but as energy centers generating sustainable energy. Mitsubishi Electric’s products MEWALL mixes high version with energy efficiency, space optimization, and cost-effectiveness “We live in a connected world, and we need data centers,” says Prichard. “The world won’t work without them, but many people don’t know what a data center is and how much we rely on them. Society doesn’t realize how embedded they are.” Among Mitsubishi Electric’s products for the data center market is the MEWALL air handling unit, a “wall” of fans with built-in controls, valves, and filters that are mounted alongside a suite of data servers. MEWALL combines high performance with energy efficiency, space optimization, and cost-effectiveness. Water circulates inside the fans, using cold water produced by a chiller. View of the MEWALL system Smaller data center needs can be addressed using technology such as Mitsubishi Electric’s indoor s-MEXT high-precision air conditioner connected to a Mr. Slim R32 Power Inverter outdoor unit. The indoor unit is customized to the client’s requirements for use in a data center.  At the Data Center World trade show in London in March, Mitsubishi Electric used virtual reality (VR) to provide attendees with a simulated view of the MEWALL system. Given the dimensions of 4 by 2.3 meters, transporting the system to the show presented prohibitive cost and logistical challenges.

In facilities with high volumes of foot traffic, the constant opening and closing of doors not only lets in chilly air but can cause heating problems for the entire building. Cold drafts bring the temperatures down, so while main rooms benefit from the warmth of the building’s primary heating system, many other areas are left to deal with the arctic side effects. Vestibules, lobbies, entrance ways, and hallways are frequently populated, so it’s imperative that facilities hunker down and counteract the cold drafts left behind by those entering and leaving buildings.  Ideal for entryways Facilities should consider fan-forced wall heaters that provide continuous comfort To help neutralize these blustery winds, facilities should consider fan-forced wall heaters that provide continuous comfort through optimized airflow. Such units are ideal for entryways and other spaces where short bursts of heat are needed – providing a tremendous advantage over gentle heating sources that may not be powerful enough to provide the desired amount of warmth. Opt for electric ceiling heaters However, if wall and floor space is minimal, facilities can instead opt for electric ceiling heaters. Mounted flat or recessed to the ceiling, these heaters are ideal not only for entryways but also in conference rooms, waiting areas, bathrooms and lobbies. No matter the case, both products move heated air with a fan to quickly heat the room from the wall or ceiling. Once the heater turns on, air is moved over a heating element and circulated into the space, making certain that residents are met with warmth and comfort from the time they enter the building until they leave.  Specialized Performance Specialized heating units are designed to stop drafts in their tracks before they spread Whether it’s through vents, unsealed windows or cracks and crevices in the building’s foundation, cold air will creep into facilities any way it can. This cool air can make indoor temperatures uncomfortable for occupants and reduce the overall heating efficiency of the facility. Specialized heating units are designed to stop drafts in their tracks before they spread throughout a building.  Integrated thermostats or BMS connections Fan-forced wall and ceiling heaters with an automatic delay feature eliminate cold drafts on start-up and discharge residual heat from the heater body during shut down, helping attack drafts at their source, making the best use of available heat and prolonging the life of the heater. To maintain desirable comfort levels, facilities should consider fan-forced wall or ceiling heaters equipped with integrated thermostats or BMS connections for easy adjustment of room temperatures.  Commercial fan-forced wall heaters Adjustable thermostat feature allows facilities to alter their heating output needs A hotel’s vestibule, for example, may experience high amounts of foot traffic during check-in and check-out hours. Because less people are coming and going outside of these times, the adjustable thermostat feature allows facilities to alter their heating output needs to ensure heat is not misused and temperatures remain comfortable.  For commercial fan-forced wall heaters with striking designs and contemporary looks, Berko® and QMark® offer units to match any room’s décor while supplying an appropriate amount of warmth no matter the time of year.  Safety First Safety and style go hand-in-hand. While selecting a heater that fits a building’s aesthetic is important, opting for a high-quality product that protects against common safety risks should be a top-of-mind priority. Fan-forced wall or ceiling heaters are built with easily accessible power on/off switches for added safety during maintenance. Tamper-proof plugs for thermostat holes prevent unwanted changes to the temperature and keep children and pets from getting into places they shouldn’t.  Thermal overheat protectors Heaters that include permanently lubricated and enclosed fan motors are shown to have longer lives All fan-forced units also come with thermal overheat protectors that disconnect power in the event of accidental dust or debris blockages to mitigate risk of injury. Additionally, heaters that include permanently lubricated and enclosed fan motors are shown to have longer lives, require less maintenance and gently administer heat throughout a space. Keep in mind that some heaters are noisier than others, so make sure to choose one powerful enough to negate drafts but quiet enough to prevent disturbances from interrupting daily activities.  Maintaining Warmth and Comfort Drafts bring cold air and a lasting chill into heated spaces every time a door opens, especially during the colder months. To offset the frigidness, consider installing a fan-forced wall or ceiling heater to regain suitable levels of warmth and comfort for all building occupants. Berko and QMark’s commercial fan-forced wall and ceiling heaters provide the strongest, safest sources of heat for those chilly spaces. 

In facilities with high volumes of foot traffic, the constant opening and closing of doors not only lets in chilly air but can cause heating problems for the entire building. Cold drafts bring the temperatures down, so while main rooms benefit from the warmth of the building’s primary heating system, many other areas are left to deal with the arctic side effects. Vestibules, lobbies, entranceways, and hallways are frequently populated, so it’s imperative that facilities hunker down and counteract the cold drafts left behind by those entering and leaving buildings.  Opt for electric ceiling heaters To help neutralize these blustery winds, facilities should consider fan-forced wall heaters that provide continuous comfort through optimized airflow. Such units are ideal for entryways and other spaces where short bursts of heat are needed – providing a tremendous advantage over gentle heating sources that may not be powerful enough to provide the desired amount of warmth. However, if wall and floor space is minimal, facilities can instead opt for electric ceiling heaters. Mounted flat or recessed to the ceiling, these heaters are ideal not only for entryways but also in conference rooms, waiting areas, bathrooms, and lobbies. No matter the case, both products move heated air with a fan to quickly heat the room from the wall or ceiling. Once the heater turns on, the air is moved over a heating element and circulated into the space, making certain that residents are met with warmth and comfort from the time they enter the building until they leave.  Specialized heating units Specialized heating units are designed to stop drafts in their tracks before they laid throughout a building Whether it’s through vents, unsealed windows or cracks and crevices in the building’s foundation, cold air will creep into facilities any way it can. This cool air can make indoor temperatures uncomfortable for occupants and reduce the overall heating efficiency of the facility. Specialized heating units are designed to stop drafts in their tracks before they spread throughout a building.  Fan-forced wall and ceiling heaters with an automatic delay feature eliminate cold drafts on start-up and discharge residual heat from the heater body during the shutdown, helping attack drafts at their source, making the best use of available heat and prolonging the life of the heater. Equipped with integrated thermostats To maintain desirable comfort levels, facilities should consider fan-forced wall or ceiling heaters equipped with integrated thermostats or BMS connections for easy adjustment of room temperatures. A hotel’s vestibule, for example, may experience high amounts of foot traffic during check-in and check-out hours. Because fewer people are coming and going outside of these times, the adjustable thermostat feature allows facilities to alter their heating output needs to ensure heat is not misused and temperatures remain comfortable. For commercial fan-forced wall heaters with striking designs and contemporary looks, Berko® and QMark® offer units to match any room’s décor while supplying an appropriate amount of warmth no matter the time of year. Safety First Fan-forced wall or ceiling heaters are built with easily accessible power on/off switches for safety Safety and style go hand-in-hand. While selecting a heater that fits a building’s esthetic is important, opting for a high-quality product that protects against common safety risks should be a top-of-mind priority. Fan-forced wall or ceiling heaters are built with easily accessible power on/off switches for added safety during maintenance. Tamper-proof plugs for thermostat holes prevent unwanted changes to the temperature and keep children and pets from getting into places they shouldn’t.  All fan-forced units also come with thermal overheat protectors that disconnect power in the event of accidental dust or debris blockages to mitigate the risk of injury. Additionally, heaters that include permanently lubricated and enclosed fan motors are shown to have longer lives, require less maintenance and gently administer heat throughout a space. Keep in mind that some heaters are noisier than others, so make sure to choose one powerful enough to negate drafts but quiet enough to prevent disturbances from interrupting daily activities.  Maintaining Warmth and Comfort Drafts bring cold air and a lasting chill into heated spaces every time a door opens, especially during the colder months. To offset the frigidness, consider installing a fan-forced wall or ceiling heater to regain suitable levels of warmth and comfort for all building occupants. Berko and QMark’s commercial fan-forced wall and ceiling heaters provide the strongest, safest sources of heat for those chilly spaces.

When Harry Lau, Administrator for Facilities and Operations for the Livonia Public Schools, joined the district in 2013, he identified a significant need to improve the HVAC equipment throughout the entire school system. All 25 buildings, including schools and administration offices, had significant inefficiencies with their HVAC systems. The infrastructure was outdated and the horizontal unit ventilators that were in use were from the 1950s and 60s and were well beyond their life expectancy. The old units were prone to freezing, and there were control issues that further exacerbated the problem. Poor indoor air quality (IAQ) and inefficient temperature controls led to discomfort among staff and students, impacting the overall learning environment. His primary goal was to reduce the number of environmental air quality concerns, reduce district utility and maintenance costs, and improve the overall comfort and air quality throughout the system. The Solution To address these issues, Livonia Public Schools secured funds via a successful bond measure To address these issues, Livonia Public Schools secured funds through a successful bond measure. There were multiple contractors and manufacturers involved for the entire system upgrade, but for the classrooms specifically, the district chose to upgrade to Airedale by Modine Classmate® vertical units. Looking at the specifications of these units, Harry was certain the Classmate® would meet their needs.  The previous units had structural and design issues that led to multiple repairs, and Harry knew that they would have fewer maintenance issues with the Classmate® because of the way they are designed. They also chose to modernize control of the system by implementing a building management system allowing for real-time monitoring and centralized management of the HVAC systems across all buildings. The Results The HVAC system upgrades have resulted in dramatic improvements in IAQ and energy efficiency. The new systems have provided better temperature control, faster cooling, and heating, and have reduced energy consumption by 20%. The upgraded systems also led to a quieter environment, enhancing the learning experience. The ability to monitor and manage the HVAC systems in real time has allowed for proactive maintenance and further cost savings. Harry said he wanted the classroom instructors to have some anonymity with temperature control. While the set points follow ASHRAE recommendations, the units are equipped to give the teachers some control to bump the temperature up or down a few degrees to suit their comfort level and those of the students.  "With partners like Modine, they opened our eyes on ways of doing things," said Harry Lau, adding "It has been refreshing to actually be heard by the professionals." Implementation of HVAC upgrades Livonia Public Schools has been recognized by the U.S. DOE’s Efficient and Healthy Schools Program Because of their commitment to improving IAQ and energy efficiency, Livonia Public Schools has been recognized by the U.S. Department of Energy’s Efficient and Healthy Schools Program. This program recognizes and assists school districts seeking to implement high-impact indoor air quality and efficiency improvements. They were honored for optimizing their operations to improve building performance. The district was also recognized by the city as a green energy partner. Harry said that the classroom learning environments have been dramatically updated and they have seen a significant improvement. The consistent modulation of the fresh air has been greatly noticed. Livonia Public Schools’ proactive approach to HVAC upgrades A huge point of pride for the district was being able to confidently inform their staff and parents that they were ahead of the curve in ensuring quality indoor air once students and staff were able to return to indoor classroom learning during the COVID-19 pandemic.  Livonia Public Schools’ proactive approach and successful implementation of HVAC upgrades have set a benchmark for other districts aiming to improve their learning environments through better air quality and energy efficiency.

To offset the cost of tenants’ monthly electric bills and provide prospective residents with high-quality HVAC upgrades that prioritize comfort and performance, Samuels Associates, owner of the Fenway Triangle luxury apartments, sought a new, building-wide heating solution that was not only cost-effective but also added a modern touch to the building’s extravagance. QMark® MUH-Pro+ and CU900 electric heaters with SmartSeries® Plus (SSP) digital BACnet thermostats from Goodyear HVAC Sales proved to be the ideal solution. Heat in a contemporary design “From their energy efficiency, quiet operation and low maintenance to the fact that they can be controlled individually for personalized comfort, electric heaters offer several benefits in apartment buildings,” explained Andrew Martin, Manager of Product Management with Marley Engineered Products® (MEP). “Delivering supplemental comfort heat in a contemporary design, these heaters are ideal for a variety of spaces including school hallways, church vestibules, transportation terminals, stairwells, entrances, lobbies, mechanical rooms and more.”  Installing Heaters while Maintaining esthetics Buildings boast modern frills and discreet and esthetically good HVAC plans that act quietly Steps away from the iconic Fenway Park, the Fenway Triangle is an 891,000-square-foot complex comprising more than 570 luxury apartment units, as well as an eclectic mix of national and local retailers, restaurants, shops and green spaces. Since opening in 2006, the building needed to address issues with its HVAC systems and controls, which were leading to high monthly electric bills. The culprit? More than 50 outdated competitor electric terminal heaters, which offered only on/off controls and needed to be operated manually. If the maintenance team forgot to shut off the heaters, "The Fenway" would incur the cost of each heater running at full capacity at a rate of about 27 cents per kilowatt-hour. Another challenge facing Fenway Triangle: The emergence of new luxury apartment complexes. These buildings boast modern amenities and discreet and esthetically pleasing HVAC systems that operate quietly. They pose significant competition for “The Fenway”, as tenants increasingly prioritize indoor air quality (IAQ) and HVAC performance when selecting their luxury residences. To remain competitive in the luxury apartment market, investing in HVAC upgrades to replace outdated equipment is imperative. QMark MUH-Pro+ and CU900 electric heaters  Heaters were installed in elevator banks, stairwells, worker lounges, hallways, and facility To combat the rising cost of heating each unit within the building, MEP’s local Sales Representative, Goodyear HVAC Sales, worked with HVAC distributor Equipment Direct Sales, Inc. (EDSI) to provide the client with energy-efficient QMark MUH-Pro+ and CU900 electric heaters from Marley Engineered Products. Designed to maintain occupant comfort and a comfortable environment, the heaters were installed in various elevator banks, stairwells, employee lounges, hallways and inside the building’s recently upgraded building management system (BMS) room.  “Equipped with SSP digital thermostats that provide connections to BACnet MS/TP BMS for easy control and monitoring, the MUH-Pro+ and CU900 units only run when directed by the internal schedule of the BMS,” said Matthew Goodrich, President of Goodyear HVAC Sales. “Use of the BMS saves time and reduces personnel costs by eliminating the need to travel to the heater site. And, if a BMS is not available, the maintenance team can simply use the built in seven-day programmable scheduling feature.”  New electric heating units Cost-Effective Heat for Unmatched Comfort and Lower Monthly Bills In tandem with EDSI, Goodrich and his team installed several brand-new electric heating units in The Fenway’s BMS room to provide cost-effective warmth without taking up floor space or creating a tripping hazard.  “Innovation and collaboration converged as we tailored a custom heating solution, seamlessly blending functionality and aesthetics,” explained Goodrich. “In fabricating this solution for the client, our dedicated team and the coordination of skilled contractors transformed this building into a space that harmonizes comfort and elegance and exemplifies the blending of form and function.”  Full control of the entire heating system The thermostats include features that allow the building’s maintenance team to monitor each heater The success of the project resulted in an extremely satisfied customer. Already, the SSP thermostats have provided cost savings by turning on the heaters only when needed, resulting in less electricity usage throughout The Fenway. Additionally, the thermostats include features that allow the building’s maintenance team to monitor each heater individually from within the BMS room, granting them full control of the entire heating system and eliminating the daily trips previously needed to turn each heater on and off.  “We’re already seeing the savings associated with the upgraded controls,” said John Belmonte, Head of Trilogy Operations for the Fenway Triangle. “Being able to control over 40 heaters locally allows our team to focus on tenant needs without being bogged down by the time it takes to touch each individual unit. We’re eager to work further with the Goodyear team on other buildings in the neighborhood.” Innovative approach and exceptional achievements To acknowledge the innovative approach and exceptional achievements demonstrated by the Goodyear team in overcoming the challenges faced during this project, Marley Engineered Products awarded Goodrich the 2024 Jim Herring Memorial Silver Fox Award at its recent national sales meeting. “This award for excellence in solution design embodies the spirit of Herring, who left a lasting legacy of designing creative solutions for specialized applications, was always up for a challenge and most happy when solving a unique heating or ventilation problem,” said Sean Pesce, Director of Sales for Marley Engineered Products. “Matthew and his team at Goodyear perfectly captured Jim’s talent for finding creative solutions to the most complex issues and left a lasting impression on the client.”

Kepier School's phased transition to low-carbon CIAT heating technologies has delivered generous energy savings within a year of installation. CIAT worked with partners to initiate the school’s journey to net zero in 2022, returning to measure performance and optimize the system. CIAT is a part of Carrier Global Corporation, a global pioneer in intelligent climate and energy solutions. New high-efficiency heat emitters CIAT worked with BREng Hull Ltd, AA Projects, Quora Group, and Cool Designs Ltd to create a phased decarbonization plan for Kepier School in Northeast England, aided by the Condition Improvement Fund (CIF). Recognizing the challenges faced by many schools, Oliver Sanders, Carrier Commercial HVAC Director, United Kingdom, and Ireland, said, "For schools with new gas boilers aiming to reach net zero, it's most cost-effective to integrate them into a modernized heating infrastructure, ready for the next transition phase to heat pumps when the boilers reach end-of-life." Project featured a heating audit The project involved a heating audit identifying the need for new high-efficiency heat emitters The project involved a heating audit identifying the need for new high-efficiency heat emitters. Conventional radiators were replaced with seven surface-mounted high-level CIAT MajorLine and 31 CIAT COADIS fan coil units (FCUs). The seven gas boilers installed in 2019 were integrated into the new system's infrastructure, enabling them to be replaced as required to improve system efficiency and cost savings. Sizeable energy savings A subsequent review revealed sizeable energy savings. Gas usage was compared before and after the pandemic to avoid skewed data due to COVID-19 school closures. Findings revealed an 8.6% reduction of 2,824 m3 (~31,446.41 kWhr) from March 2022 to March 2023 compared to the period from March 2019 to March 2020. This achievement reduced the school’s carbon footprint and resulted in an 8% annual cost saving of ~£800 (average based on gas price fluctuations between March 2019-2020 and March 2022-2023). CIAT project partners BREng Hull  CIAT project partners BREng Hull and installer Quora Group returned to the school to optimize system operating gains Following commission, CIAT project partners BREng Hull and installer Quora Group returned to the school to optimize system operating gains.  "The process doesn’t stop once a solution has been designed, installed, and commissioned," said Rob Smelt, Managing Director of BREng Hull, adding "Experience shows that there are often significant additional gains to be made by optimizing the system in light of its real-world operation." The inspection revealed that some areas were imbalanced while others operated at sub-optimal temperatures. These issues were addressed to improve occupant comfort and reduce energy use and running costs. Carrier’s 2030 ESG Goal "The comfort level has improved significantly," said Brian Dixon, Kepier School Estates Manager, adding "We already gained control over specific rooms and areas, as opposed to the old ‘on or off’ heating system, and the latest work seems to have improved things even more. Future phases in our decarbonization plan will yield even greater energy and cost savings for the school." BREng Hull worked closely with equipment supplier Cool Designs Ltd during the scoping and specification stages, supported by CIAT application specialists. Projects like these contribute to Carrier’s 2030 Environmental, Social and Governance (ESG) Goal of reducing its customers’ carbon footprint by more than one gigaton.

When the Florida Keys Aqueduct Authority opens its upgraded desalination plant on Stock Island, Danfoss high-pressure pumps and energy recovery devices will radically improve the energy efficiency of a SWRO plant that plays a central role in the Florida Keys water supply strategy.   The Florida Keys Aqueduct Authority (FKAA) supplies 20 million gallons of potable water per day (75.7k m3/d) to its nearly 80,000 customers in the Florida Keys. While most of the water is normally sourced in aquifers, FKAA also operates two seawater reverse osmosis (SWRO) plants for emergency purposes and as a supplemental supply in periods of high demand. FKAA initiated the SWRO plant upgrade FKAA initiated the upgrade of one of these plants, the Kermit H. Lewin Water Treatment Plant located on Stock Island, to increase its capacity, make it more resilient to hurricanes and rising flood levels, and improve its energy efficiency. Since opening in 1980, not only have guidelines for storm protection of such critical infrastructure changed significantly, so has the potential to save on the energy required by desalination. Designed to withstand future floods and hurricanes With sustained winds above 157 mph, such storms can cause severe damage to everything in their path To improve resiliency to extreme weather events in the low-lying Florida Keys, the entire site and facility have now been upgraded to withstand Category 5 hurricanes, the most dangerous level of tropical storms. With sustained winds above 157 mph (252 kph), such storms can cause severe damage to everything in their path. Accordingly, the refurbished facility lifts all electrical and mechanical equipment above the base flood elevation and the expected sea-level rise anticipated by 2060, effectively placing the plant’s desalination operations on stilts to mitigate the risk of severe flooding. improve the plant’s energy efficiency Another key goal of the upgrade was to improve the plant’s energy efficiency at the same time as doubling its production capacity from 2 MGD (7,500 m3/d) to 4 MGD (15,000 m3/d). To bring the refurbished plant up to date and reduce its financial and environmental costs, Carollo, a major U.S. engineering firm specializing in water and wastewater facilities, specified the latest axial-piston high-pressure pumps to replace legacy centrifugal pumps and swapped out old turbines for the newest active isobaric energy recovery technology. Upgraded plant to consist of four RO trains This innovative high-pressure setup dramatically reduces the plant’s energy needs This innovative high-pressure setup dramatically reduces the plant’s energy needs. In the new Kermit H. Lewin Water Treatment Plant being built by Biwater, a world pioneer in water treatment, the RO process-specific energy consumption will be slashed from 25.6 kW/kgal (6.77 kWh/m3) to 8.6 kW/kgal (2.27 kWh/m3). With this improvement, the new plant will be among the most energy-efficient in its class, with significantly reduced electricity bills and greenhouse gas emissions. The upgraded plant will consist of four RO trains, each of which includes two Danfoss APP 86 high-pressure pumps and three Danfoss iSave 70 ERDs. Improvement in energy efficiency In addition to the dramatic improvement in energy efficiency, configuring each train with parallel high-pressure pumps provides additional resilience and other benefits: the smaller pumps are easier to lift and work on, and it is now affordable to keep a spare pump in stock. The new improved plant will come online in Q4 2024. The new Kermit H. Lewin Water Treatment Plant is located just north of the existing plant. Construction began in Q3 2021 and will be completed by Q2 2024. The plant is expected to be fully operational by Q4 2024.

The HVAC market is a rapidly changing environment on a variety of fronts, from the introduction of new refrigerants to the increasing use of artificial intelligence to the embrace of interconnected systems in the Internet of Things (IoT) environment. We asked our Expert Panel Roundtable: How will the HVAC market change in the next five years?

Multiple components work together to make an HVAC system run smoothly and efficiently. One of the newer components in today’s systems is data, whether it is information about historic performance trends or the weather outside. A variety of sensors work together to provide data that can be crunched by various algorithms to provide useful information to system installers and end-users, and to help systems run better and longer. We asked our Expert Panel Roundtable: How can data analytics be used to enhance HVAC solutions?

For schools, improving indoor air quality (IAQ) is a basic function of HVAC systems, which also ensures a high comfort level for students, teachers and staff. Schools can be a lucrative market for HVAC systems, but there are challenges, such as long sales cycles and the lingering impact of the COVID-19 pandemic. We asked our Expert Panel Roundtable: What are the challenges for HVAC in serving the education/schools market?