Refrigerants

Bradford White Corporation, an industry-renowned manufacturer of water heaters, boilers, and storage tanks, will unite its growing portfolio of companies in one booth at AHR Expo 2025, the premier education and networking conference for the HVACR industry. The event will be held Feb. 10-12, 2025, in Orlando, Florida, USA. Product and technical experts from Bradford White Water Heaters, Laars Heating Systems, Niles Steel Tank, Electro Industries, Heat-flo, and FloLogic will be available at Booth 1343 to meet with attendees and host live presentations. FloLogic representatives will also offer a live demonstration of the company’s smart plumbing leak detection system. Diverse and growing needs "AHR is one of the biggest events of the year, and we’re thrilled to be bringing them together as one family to showcase the strength and breadth of our offerings," said Neal Heyman, Senior Director of Marketing for Bradford White. Neal Heyman adds, "Each business is an integral part of Bradford White Corporation, and together they allow us to meet the diverse and growing needs of our customers." Two key acquisitions In July 2024, Bradford White Corporation announced two key acquisitions: Heat-flo, a pioneer in stainless steel indirect water-heating and hydronic storage tanks. FloLogic, a manufacturer of premium leak detection and automatic shut-off solutions for homes and light commercial applications. Earlier that same year, the company announced the acquisition of Electro Industries, Inc., a manufacturer of electric boilers, air-to-water heat pump technology, electric duct heaters and controls. Additional product solutions "2024 was a year of amazing growth for Bradford White Corporation," said Bruce Carnevale, President and CEO of Bradford White Corporation. Bruce Carnevale adds, "We already had strong showings in Laars Heating Systems and Niles Steel Tank, but with our new acquisitions, we expanded our portfolio to offer additional product solutions for our customers and reinforced our commitment to providing the best products and services in the industry. We’re proud to be able to feature them together at AHR."

A-Gas, a world pioneer in environmentally responsible lifecycle refrigerant management, will showcase its innovative solutions for refrigerant recovery, reclamation, and supply at the AHR Expo 2025, booth #2069, taking place from February 10-12, 2025, in Orlando, Florida, USA.  At this year’s event, visitors can learn about A-Gas’s full suite of lifecycle refrigerant management services, which are designed to address the growing environmental and regulatory pressures facing the HVACR industry.  AHRI-700 standards A-Gas will showcase its certified reclaimed refrigerants, which are processed to meet AHRI-700 standards, offering a sustainable and compliant alternative to virgin products.  These reclaimed refrigerants play a pivotal role in ensuring refrigerant availability by re-processing existing products to virgin-grade, thereby supporting a circular economy. Use of reclaimed refrigerants As local rules evolve, such as California’s State Bill 1206, which limits the use of refrigerants above specific GWP As local regulations evolve, such as California’s State Bill 1206, which limits the use of refrigerants above specific Global Warming Potential (GWP), essentially promoting the use of reclaimed refrigerants, and similar initiatives in other states, A-Gas stands ready to assist businesses in navigating compliance challenges. By reintroducing refrigerants back into the market through advanced reclamation processes, A-Gas ensures a reliable continued supply for the HVACR industry.  Lifecycle refrigerant management Visitors will also learn how A-Gas Rapid Recovery®, a high-speed refrigerant recovery service, helps technicians streamline their operations, saving time and minimizing downtime. A-Gas Rapid Recovery is the world's largest refrigerant recovery service and is the foundation of lifecycle refrigerant management. This essential service enables safe recovery, a critical step before reclamation and reuse, supporting A-Gas' commitment to a sustainable future in the HVACR industry. A-Gas invites attendees to stop by booth #2069 to engage with industry experts and explore how lifecycle refrigerant management can meet their operational and sustainability goals.

Baxi has worked in partnership with the Club since the start of the 2024/25 season, when they were announced as the Principal Partner of both the Men’s and Women’s Teams. This new agreement, which runs until at least the end of the 2026/27 campaign, will now see the Baxi brand also appear on the front of the Club's Academy shirts from the beginning of next season - representing a major increase in their commitment to Oxford United. Indoor climate solutions Baxi has grown to over 1,200 workers and a portfolio of some of the best-known labels Since its birth in Preston, Lancashire, over 150 years ago, Baxi has grown to over 1,200 employees and a portfolio of some of the best-known and most respected brands in the heating industry.  Baxi is part of BDR Thermea Group, a world-pioneering manufacturer and distributor of sustainable indoor climate solutions for residential and commercial use, who put back all their profit into innovation and improving low carbon heating technologies, and into local communities to support education and opportunities for all. Reduces carbon footprint This long-term relationship goes beyond the pitch and reflects the shared commitment of the Club and Baxi in promoting the role of sport to drive climate awareness and action, to improving the own environmental performance and to acting as ambassadors for positive change within the communities. Over the course of the partnership, a number of joint initiatives will take place aimed at helping supporters to save energy, lower bills and reduce their carbon footprint, along with delivering activities, experiences and opportunities to make people feel connected. Climate awareness and community initiatives Oxford United’s Chief Commercial & Marketing Officer, Adam Benson, said: "This new agreement underlines just how much we both value this partnership. It was clear from the outset that Baxi wanted a long-term agreement with the Club and were committed to working with us on climate awareness and community initiatives." He adds, "This comes at a significant time in the Club's history, and we look forward to continuing to develop the relationship with Baxi over the coming years." Commitment to a sustainable future Paul Haynes, Product, Solutions & Marketing Director at Baxi, commented: "We were looking for a sponsorship opportunity with a club that mirrored our values of sustainability, collaboration and best-in-class service." He adds, "Oxford United clearly demonstrated its commitment to a sustainable future, not least with its plans to be the UK’s first major football team to have an all-electric stadium."  Oxford’s fan first approach Paul Haynes continues: "Oxford could also evidence how it achieves through working together as one team, a key aspect of the sponsorship that allows us to embrace opportunities across all areas of the Club’s activities; the Men’s and Women’s teams, its impressive Academy and the grassroots community activities that create such strong bonds with fans." He further states, "Which connects well with Baxi’s clear and deep focus on our customers and Oxford’s fan first approach, always trying to understand and improve what matters to supporters and visitors alike."  Long-term commitment Paul Haynes concluded: "Oxford United stood out for us as a club that truly embodied our values and we already feel part of the team. We don’t just want to be a sponsor in the background, but a true partner of the U’s, with a long-term commitment and a hands-on shared agenda that will drive both of us forward to be better and stronger for the future."

When Big Motoring World Headquarters needed a competitively priced and energy-efficient domestic hot water (DHW) solution for its new state-of-the-art gym at its Gillingham Head Office, a new WaterMaster Evo 35 with stainless steel heat exchanger technology from ACV UK was installed to provide employees with a comfortable and continuous supply of hot water. requirements and solution Big Motoring World needed a reliable system to efficiently supply seven new showers and several washbasins in the changing rooms of its new basement gym. To address this requirement, the project's specified contractor, FlueGas Ltd, consulted with its local ACV UK representative, who after conducting a selection of sizing exercises, decided that the WaterMaster Evo with stainless steel heat exchanger technology, was the best solution.  WaterMaster Evo The high level of customer service and technical support offered by ACV UK played a significant role In addition to the practical benefits of the WaterMaster Evo, the high level of customer service and technical support offered by ACV UK played a significant role in this decision. “ACV was reliable, efficient, and a pleasure to work with. They were always quick to respond when we needed them, and the support team provided us with some of the best technical assistance we’ve ever experienced,” comments Peter Rust, FlueGas Ltd. tank-in-tank technology Available in six models, WaterMaster Evo features innovative tank-in-tank technology and fast re-heat times. This means that Big Motoring World employees can enjoy a constant supply of hot water during post-shower workouts. Moreover, thanks to a short recovery time, which means that less hot water is required to reach the desired output temperature when it is mixed with cold water, Big Motoring World can expect to benefit from reduced running costs and direct emissions. compact and lightweight design WaterMaster Evo features a corrosion-resistant stainless steel heat exchanger and tank for reduced maintenance Featuring a compact and lightweight design, WaterMaster Evo also features a corrosion-resistant stainless steel heat exchanger and tank for reduced maintenance and durability. Following a successful installation, the new WaterMaster Evo 35 fully condensing gas-fired hot water system provides visitors to the gym with access to a constant supply of hot water on demand. robust and reliable hot water system Completed in two weeks, Big Motoring World benefits from a cost-effective, robust, and reliable hot water system. FlueGas Ltd is a professional commercial heating, gas installation, and maintenance services company based in Hertfordshire. Established for 25 years, the team delivers first-class plumbing and heating services across London and the Southeast of England.

SmartAC.com, an industry pioneer in monitoring technology for HVAC units, is pleased to welcome Paul Kelly, former Owner of Parker & Sons and current Consultant to the Wrench Group, to its Advisory Board. With over 35 years of experience in the HVAC, plumbing, and electrical service industries, Paul will bring a wealth of knowledge to the company as it continues to innovate with its connected home mechanical systems platform. CEO comments “We’re honored to have someone with Paul’s remarkable background join us,” said Josh Teekell, CEO of SmartAC.com. He adds, “His expertise in growing businesses and advancing the industry will be a tremendous asset as we push forward with new technology that’s designed to simplify how contractors and homeowners work together.” game-changer Paul Kelly sees SmartAC.com as a game-changer for contractors and homeowners alike Paul Kelly sees SmartAC.com as a game-changer for contractors and homeowners alike. He said, “SmartAC.com has developed a platform that is primed to address the technological gaps that have long existed in our industry.” Paul Kelly adds, “By helping contractors grow their businesses and improving the home service experience for families, SmartAC.com is creating something truly special, and I’m excited to contribute.” work experience Paul Kelly is well-known for his role in building Parker & Sons into the largest home services company in a single market: Phoenix, AZ. He is a sought-after consultant within the industry. His addition to SmartAC.com’s advisory board is expected to further solidify the company’s leadership. customer retention rate SmartAC.com has a proven track record of increasing customer conversion to membership plans by 2 to 3 times. Its members have seen a remarkable 97.8% customer retention rate across all partner companies, which underscores SmartAC.com’s commitment to providing value-driven solutions that benefit both contractors and homeowners, resulting in lasting relationships and sustainable business growth.

Tim Ferguson Plumbing, Air and Electric, a full-service home service provider serving the Memphis and Jackson areas for over 24 years, has hired veteran industry and community pioneer - Nick Hayes as Vice President and General Manager. Hayes will oversee operations and help drive business growth at the company’s Memphis and Jackson branches. Next year marks a significant milestone for the company as it celebrates Tim Ferguson’s 25th anniversary in the industry - a testament to decades of excellence and leadership. This milestone also marks the beginning of a bright new chapter as Hayes steps into his role, succeeding Tim Ferguson, who is retiring after years of dedicated service to the company and the community.  Successful growth strategies Hayes brings nearly two decades of experience in residential HVAC, plumbing, and electrical services Hayes brings nearly two decades of experience in residential HVAC, plumbing, and electrical services. Before joining Tim Ferguson, he served as General Manager at Hiller, where he led multimillion-dollar operations across departments, overseeing large teams and implementing successful growth strategies that earned multiple Branch of the Year awards. Hayes will be instrumental in guiding the company into its next phase of growth and innovation.  “Nick has proven leadership and exceptional business development skills that set him apart,” said former Owner, Tim Ferguson. Further strengthening to Tim Ferguson Tim Ferguson added: “His deep connections in Memphis and Jackson will be invaluable as we continue to grow our presence and provide exceptional service across West Tennessee.” Tim Ferguson Plumbing, Air and Electric joined Leap Partners in late 2023. The partnership continues to bring additional resources, technology and expertise to the quickly growing Tim Ferguson team, further strengthening their residential and commercial services. Prior roles of Hayes  “I am honored to join the Tim Ferguson team to continue providing top-tier services to the Memphis and Jackson communities,” said Nick Hayes, adding “With the support of Leap Partners, we’re well positioned to take the company to new heights, while staying committed to delivering best-in-class service to our customers.” Hayes is actively involved in the Jackson community. He served as the vice chair for the 2020 Leadership Jackson Class, is a proud member of the Jackson-Old Hickory Rotary Club, and has been involved in the Heart & Sole Project, which benefits children of the Jackson-Madison County School System.

It’s often said the only constant in life is change. In the HVACR industry, that phrase has been especially true. We saw another year of transitions in 2024 that included evolving efficiency and refrigerant regulations, changing corporate net zero targets, the continued emergence of advanced heat pumps, and the impact of artificial intelligence (AI) in building management.  Smart and sustainable Throughout these transformations, the industry continues to overcome challenges and innovate as we transform the places where people live, work, and play into smarter, healthier, and more sustainable spaces.    As we look toward 2025, we can expect to see a continued, industrywide focus on decarbonization, heat pump development, A2L refrigerants, and AI as regulations expand and new technologies emerge.    Decarbonization  Decarbonization continues to be a very high priority for both the residential and commercial sectors Decarbonization continues to be a very high priority for both the residential and commercial sectors. This focus has transformed the way we design and install HVAC equipment and has created tremendous opportunities for those who invest in educating themselves on the evolving technologies, regulations, and incentives. Today’s building professionals and homeowners have an unprecedented number of incentives available at the federal, state, and utility levels encouraging decarbonization transitions.  Digital and net zero services For example, tax credits such as 25C for consumers and 179D for commercial building owners were expanded under the Inflation Reduction Act (IRA) and can significantly reduce the upfront costs of high-efficiency equipment, creating a compelling offer to replace less efficient systems. In commercial buildings, combining high-efficiency HVAC equipment like electric heat pumps with digital technologies and net zero services can help empower organizations to optimize their buildings and subsystems for both the short- and long-term. Heat pumps  Heat pump technology has advanced significantly in recent years, providing an electrified, high-efficiency HVAC option for nearly all applications – even those operating within colder climates. The Department of Energy’s (DOE) Residential Cold Climate Heat Pump (CCHP) Technology Challenge has propelled the successful introduction of heat pump prototypes that can withstand subfreezing weather. Similarly, the DOE’s Commercial Building Rooftop Heat Pump Accelerator program has helped drive packaged heat pump performance toward greater efficiency for commercial and light commercial buildings located in colder climate zones.  Water-to-water heat pumps Water-to-water heat pumps can replace legacy chiller and boiler combinations without the need for major changes Innovations in commercial water-to-water compound centrifugal heat pumps are also accelerating decarbonization within building retrofits. For facilities that require simultaneous heating and cooling, such as hospitals and universities, water-to-water heat pumps can replace legacy chiller and boiler combinations without the need for major changes to the existing HVAC infrastructure. This partial decarbonization approach can help building operators achieve their decarbonization goals while also lowering operational expenses (OpEx). In many instances, this reduction in OpEx also provides a path to funding additional decarbonization strategies.      A2L refrigerants   The EPA continues to make strides in reducing the consumption and production of hydrofluorocarbons (HFCs) under the American Innovation and Manufacturing (AIM) Act. As part of the AIM Act, the Technology Transitions Program will usher in sector-based regulations beginning January 1, 2025, prohibiting the manufacturing of equipment using refrigerants with a GWP higher than 700.  New protocols As a result, new equipment will continue to hit the market throughout 2025. In tandem, many contractors and technicians will begin working with A2L refrigerants for the first time. Because these refrigerants are classified by ASHRAE as mildly flammable, new protocols for safe refrigerant servicing, storage, and transportation, and refrigerant leak detection (RDS) requirements will be necessary for some applications.   ACCA A2L refrigerant training Contractors should complete ACCA A2L refrigerant training and EPA section 608 certification With these changes, it is important to become familiar with updated codes, including UL 60335-2-40, 3rd and 4th editions, ASHRAE 15 and 15.,2, and the AHRI Safe Refrigerant Transition Task Force (SRTTF), as well as local and state regulations. Contractors should also complete ACCA A2L refrigerant training and EPA section 608 certification. Additionally, new digital tools such as RDS calculators can help contractors navigate A2L leak detection requirements and mitigation strategies while in the field.    AI and controls   AI is positioned to continue to make a huge impact in HVAC. We’re seeing more service techs using generative AI and co-pilots for troubleshooting rather than paging through manuals. At the same time, AI technology can predict if connected HVAC units may have issues, making it possible for service techs to address potential issues in their earliest stages or prevent them from happening altogether. Both of these use cases can help technicians service equipment more quickly, efficiently, and accurately, which can increase equipment longevity and reliability while reducing downtime and total cost of ownership.   Building performance AI-powered building controls can provide a holistic view into contextualized, full-building performance More HVAC systems are being equipped with AI-enhanced controls and reporting. The capabilities these tools provide can give building owners greater opportunities to optimize building performance, improve occupant comfort and well-being, and more easily reach sustainability targets. From a building management perspective, AI-powered building controls can provide a holistic view into contextualized, full-building performance, occupant experience, and sustainability. Openness and flexibility As AI becomes more commonplace, AI-centric building standards, such as ASHRAE Guideline 36, will also continue to emerge that balance sustainability with occupant comfort, health, and safety.    As we move into 2025, we can expect to see another year of equipment innovations, technology advancements, and evolving regulations. As an industry, we continue to face change with openness and flexibility. And it’s this mindset that empowers us to meet, and exceed, expectations – now and in the year to come.

As environmental regulations become increasingly stringent, the HVAC/R industry is turning to sustainable refrigerants to minimize environmental impact. A3 refrigerants—flammable gases with low global warming potential (GWP)—are emerging as a preferred choice. However, their adoption introduces additional regulatory requirements. EPA regulations To address these challenges, the industry is leveraging innovative solutions like enhanced small-diameter copper tubes, which enable compliance with EPA guidelines while maintaining performance and safety standards. In this article, we’ll explore key EPA regulations for A3 refrigerants and how small-diameter copper tubes play a vital role in optimizing system performance, ensuring safety, and achieving regulatory compliance.  Understanding A3 Refrigerants A3 refrigerants help HVAC/R systems align with current and upcoming environmental regulations A3 refrigerants are characterized by their low GWP and flammability, making them a sustainable alternative to traditional high-GWP refrigerants. Common examples include propane (R-290) and isobutane (R-600a). By reducing greenhouse gas emissions, A3 refrigerants help HVAC/R systems align with current and upcoming environmental regulations. Their benefits go beyond regulatory compliance. energy efficiency A3 refrigerants improve energy efficiency, enabling systems to operate more effectively while consuming less energy. This dual advantage of sustainability and operational efficiency reduces both carbon footprints and operating costs. As global regulations continue to phase out high-GWP refrigerants, A3 options stand out as a viable solution that balances environmental responsibility with system performance. Their efficiency and compliance capabilities position A3 refrigerants as a key player in the future of HVAC/R system design.  Advantages of Small-Diameter Copper Tubes 1. Meeting EPA Charge Limits  Small-diameter copper tubes offer a significant advantage in adhering to EPA refrigerant charge limits. With their reduced internal volume, these tubes require less refrigerant to maintain optimal performance. This feature is particularly beneficial when working with A3 refrigerants, as the EPA enforces strict charge limits to mitigate flammability risks while upholding efficiency.  2. Boosting System Efficiency with Enhanced Heat Transfer  When enhanced with internal grooves, small-diameter copper tubes maximize surface area contact with refrigerants Copper’s exceptional thermal conductivity, even with smaller tube diameters, ensures effective heat transfer. When enhanced with internal grooves, small-diameter copper tubes maximize surface area contact with refrigerants, further increasing heat transfer efficiency. This improvement translates to lower energy consumption and reduced operating costs, all while delivering reliable cooling performance.  3. Durability, Safety, and Ease of Installation  Using small-diameter copper tubes reduces the refrigerant charge required within a system, enhancing safety. Copper’s lightweight and flexible properties, especially when annealed, simplify installation, particularly in compact systems with complex configurations. Its natural corrosion resistance also ensures durability and long-term reliability, minimizing maintenance needs over the equipment’s lifespan.  Innovating for a Sustainable Future  As the HVAC/R industry transitions to A3 refrigerants, adapting to stricter EPA regulations requires innovative system designs that address safety, efficiency, and performance challenges. Small-diameter copper tubes provide a practical solution by reducing refrigerant charges, enhancing heat transfer, and delivering reliable, durable performance.  reducing environmental impact These copper innovations are especially valuable for compact, high-performance systems that demand precision and compliance with environmental standards. By embracing these advancements, the HVAC/R industry can ensure systems are future-ready, capable of meeting evolving regulations while maintaining efficiency and safety. Small-diameter copper tubes are paving the way for a more sustainable HVAC/R landscape, helping businesses succeed in reducing their environmental impact while achieving regulatory compliance. 

For warehouse and factory owners, cutting their heat energy bills by over 90% might seem like a pipedream. I’ve been in enough warehouses to know one thing: heating them is expensive and frustrating. It often feels like throwing money into the wind. However, times are changing, and with the introduction of Shortwave Infrared (SWI), a revolutionary technology set to redefine warehouse heating, business owners can finally achieve energy savings on the scale they need.  Shortwave Infrared (SWI) For warehouse owners, slashing heat energy bills by more than 90% might sound far-fetched. Having spent time in countless warehouses, I know one thing: heating them is both costly and frustrating like throwing money into thin air.  But times are changing. With the arrival of Shortwave Infrared (SWI), a ground-breaking technology poised to transform warehouse heating, business owners can now achieve the substantial energy savings they've been seeking.  Beyond the Status Quo  Faced with soaring bills, warehouse, and factory owners are actively seeking better alternatives For years, warehouse heating has been stuck in a cycle of inefficiency opting for bulky systems that consume vast amounts of energy but offer little in return. High heating bills were once seen as an unavoidable cost of doing business. However, the energy price hikes of 2021 and 2022 completely changed the game, straining heating budgets and forcing a rethink of what's acceptable.  But there are positives to find in the situation. Faced with soaring bills, warehouse, and factory owners are actively seeking better alternatives.  Next-gen technology An industry long overdue for disruption has finally found the push it needed to embrace 'next-gen' technology. Enter Shortwave Infrared, ready to take the spotlight.  At the forefront of the heating revolution, it’s delivering unprecedented energy savings and cost efficiency, setting a new standard for businesses nationwide.  Lost in Translation  So, what sets SWI apart, and why does it outperform current systems? It all comes down to SWI's core heating principles. One of the most rewarding moments of my career was seeing the reaction of workers, shivering in a drafty space, suddenly feeling the warmth from SWI heaters. Their faces said it all – they couldn’t believe how something so simple could work so effectively.  However, the main issue is that currently, the warehouse and logistics sector largely depends on convection heating, which works by warming the air within a space. While this might be adequate for smaller, enclosed areas, it falls short in large, open-plan spaces where heat quickly dissipates.  Basic physics Turning up the thermostat won’t help either, as the principles are floored from the beginning It all comes down to basic physics, warm air rises. In buildings with high ceilings, this means heat drifts upwards, leaving workers on the ground cold, while the warmth stays out of reach. The issue is made worse by large doors and windows, which allow even more heat to escape.  For those lucky enough to be near a heater, it can be hit-or-miss. Turning up the thermostat won’t help either, as the principles are floored from the beginning. You’ll just be draining budgets quicker than before. SWI: A New Frontier  On the other hand, Shortwave Infrared Heating offers a revolutionary solution. By providing localized heat, it ensures workers stay comfortable and productive, regardless of the ambient temperature.​ Unlike traditional heating systems, SWI eliminates heat loss by targeting individuals directly – a feeling akin to the warm sun on your back. This strategic approach not only saves energy, but also creates a more comfortable workspace, making it an ideal solution for businesses seeking major efficiency and cost savings.  Cost and carbon savings Unlike convection heating, SWI also delivers consistent warmth, eliminating cold spots.  Additionally, its electric power source offers substantial cost and carbon savings, making it a sensible choice for those looking to align their heating systems with ESG initiatives.  The Verdict is In  By implementing SWIR, we helped them achieve a 90% reduction in energy consumption The good news is that the word is out, and companies are now reporting over 90% energy savings while drastically reducing their carbon footprints. A recent customer faced the challenge of heating a massive 5,000-square-meter space. By implementing SWIR, we helped them achieve a 90% reduction in energy consumption, exceeding expectations.  Annual energy consumption The numbers speak for themselves. Annual energy consumption dropped from 150,000 kWh (gas) to 16,000 kWh (electricity), showcasing the incredible potential for change in UK businesses. This is just one example, imagine what we can achieve rolling out SWI across the country,  The positive impact on the bottom line has prompted the company to implement SWI across all of its UK sites. As a sustainability-driven business, SWI provides a crucial solution to reduce reliance on carbon-heavy fossil fuels.  The Future is Bright  SWI's potential to transform warehouse and logistics is endless and businesses are now waking up to its potential, and are rightly being drawn in by the idea of significant cost and carbon savings. It’s a shift in mindset that’s challenging traditional heating methods. By focusing on precise, targeted warmth, rather than wasteful, resource-heavy convection heating, UK businesses are already saving millions of pounds each year.  Efficiency of infrared technological challenges Business owners are accustomed to thinking of heating as raising the overall temperature of a space Yet one of the biggest challenges the industry faces is a mental one, not a mechanical one. Business owners are accustomed to thinking of heating as raising the overall temperature of a space. However, this outdated approach fails to consider the efficiency of infrared technology, which delivers focused warmth directly to workers, equipment, or specific areas.  Impact of SWI I'm always thrilled to see the reactions of customers amazed by the impact of SWI. However, we need more people to embrace this innovative heating method, which means winning more hearts and minds.  For those ready to make the switch, the benefits will be substantial, potentially saving thousands, if not millions, on heating bills at a time when they need it most.

Integrating technology, data, and a nationwide network of contractors and distribution centers, Motili seeks to transform how HVAC services are delivered. With a focus on sustainability, energy efficiency, and cost savings, Motili helps property owners and contractors achieve their goals while promoting a greener future for the HVAC industry.  motili expansion Motili meets various industry needs, whether a property manager looking for streamlined HVAC solutions or a contractor seeking more jobs.  Motili started in upstate New York as One-HVAC, a marketing call center connecting contractors with homeowners. Born after the housing market crash in 2008, Motili expanded nationwide; in 2015, the headquarters moved to Denver, Colorado.   energy-efficient technologies Motili is equipped to provide high-quality, eco-friendly equipment and services Motili was acquired by Daikin in 2017 and supports some of the largest national accounts with HVAC services across industries such as single-family, commercial, military, and big-box retail. With the growing demand for sustainable, energy-efficient technologies, Motili is equipped to provide high-quality, eco-friendly equipment and services.   Growing HVAC businesses “We help HVAC contractors grow their business and keep their crews active,” says Matthew Sallee, Motili’s VP of National Accounts, and Marketing. “By providing them with sold jobs from our customers, we eliminate the need for bidding and costly marketing or advertising. We even offer job opportunities during the shoulder season to keep crews working year-round.”  advanced technology platform The advanced technology platform enables tracking of HVAC system details such as age, condition, and efficiency. Proactively, Motili can help customers identify potential system failures through preventative maintenance and planned replacement projects across portfolios, thus reducing costly downtime and extending equipment lifespan.   Reactively, the platform assists with unplanned repairs and replacements by dispatching jobs to a network of HVAC contractors, who receive job notifications via a mobile app. They also help customers select the best equipment for their needs, ensuring they get the most energy-efficient, reliable, and cost-effective system possible.  Customer benefits Customers benefit from seamless HVAC solutions, covering everything from unexpected repairs and replacements Motili connects property management customers across the country with a network of contractors who install high-efficiency equipment from Goodman and Daikin, powered by Motili’s technology platform. Customers benefit from seamless HVAC solutions, covering everything from unexpected repairs and replacements to large-scale projects with installations tailored to meet the needs of their entire portfolio.   preventative maintenance “We help manage nationwide portfolios with a focus on preventative maintenance and sustainable products, ensuring consistent comfort for tenants and cost savings for property owners,” says Sallee.  Data is crucial for property owners and managers to make informed decisions about HVAC systems. Motili enables property owners to leverage system data for proactive maintenance and capital planning.  key metrics “By aggregating and analyzing key metrics like system age, efficiency, and performance, we help property owners and managers identify inefficiencies and plan cost-effective solutions,” says Sallee. This allows them to prioritize investments and plan maintenance schedules with confidence, leading to improved system performance, reduced operational costs, and better long-term management of their HVAC assets.  job flexibility Contractors can optimize their schedules, keep their teams active year-round, and expand their business HVAC contractors can grow their business by partnering with Motili, gaining access to sold jobs they would not typically reach. With the mobile app, contractors benefit from a steady stream of jobs, removing the need for bidding and costly marketing efforts. With quick payments and the flexibility to choose jobs, contractors can optimize their schedules, keep their teams active year-round, and expand their business without the inefficiencies of traditional lead generation methods.   HVAC efficiency goals Leveraging technology, Motili seeks to help customers achieve their HVAC efficiency goals while reducing costs. Several key technologies industrywide are advancing the HVAC industry toward net zero: inverter technology, heat pumps, and low-GWP refrigerants. Daikin’s energy-saving inverter technology minimizes energy fluctuations, delivering consistent comfort and lower energy bills. When paired with a modern heat pump, this system provides efficient, year-round comfort using minimal electricity, transferring heat rather than generating it without burning fossil fuels.  R-32 refrigerant Finally, R-32 refrigerant has a low environmental impact. Compared to the refrigerants widely used such as R-22 and R-410A, R-32 has a global warming potential (GWP) that is one-third lower. Together, these innovations create cost-effective, reliable, and energy-efficient systems.

Gaining early popularity in the 1970s, previous generations of heat pumps were only considered useful in mild climates. But today, modern heat pumps, especially variable-speed mini-split heat pumps, are reliable, sustainable, and used in various ways, including ways our parents and grandparents would never have thought of. New uses include she sheds, man caves, garages, tiny homes, sunrooms, and even boats.  We spoke to Sean Gallagher, Regional Sales Manager, Eastern Massachusetts, Mitsubishi Electric Trane HVAC US (METUS), to discuss how people use heat pumps in the U.S. and abroad. He described some of the technology's varied (and sometimes surprising!) uses.  Q: What are the most common applications of heat pumps on boats and marine crafts, and how do they differ from residential or commercial uses?  Gallagher: I know one Diamond Contractor® who installed a heat pump on his father’s yacht. Since my territory includes Southeast Massachusetts and Rhode Island, I frequently see heat pumps on the large car-carrying and passenger-carrying ferries. Although commercial applications like ferries are more common, I think we will see more heat pumps on people’s boats and yachts, especially since we use an anti-corrosion coating that protects the outdoor heat exchanger against salt, sulfur and other airborne contaminants that impact the efficiency and performance of outdoor units.   Q: What are some other "off-beat" or previously underappreciated applications for heat pumps – she sheds, man caves, garages, tiny homes, sunrooms, or something similar?  Heat pumps are being used in high-end campers like Airstreams, smaller campers, parking lot kiosks Gallagher: All those applications apply, and there’s plenty more. My niece lives in a 400-square-foot studio apartment over my garage that’s heated and cooled with a heat pump. I also installed a low, wall-mounted heat pump unit in my father’s tool and woodworking shed. Since his tools hang on the wall, he didn’t want to give up any wall space, so now, he has a climate-controlled workshop that suits his needs. Heat pumps are also being used in high-end campers like Airstreams, smaller campers, parking lot kiosks, food trucks, and even intermodal shipping containers turned into spaces like laboratories.   Q: What are the key advantages of using variable-speed mini-split heat pumps in smaller applications in various climates?  Gallagher: All-climate heat pumps can conquer any climate in New England and most of the United States. Overall, variable-speed mini-split heat pumps provide efficiency, ease of installation, comfort, and quiet, regardless of outdoor temperature. Some of the best heat pumps on the market provide warmth, even if the temperature drops to a chilly –22 degrees F. At the opposite end of the thermometer, heat pump systems can cool indoor spaces when it’s a scorching 115 degrees F.  Q: How does the equipment used for these applications differ from the equipment in more common HVAC use cases?  Gallagher: In most HVAC use cases, people use a unitary, conventional HVAC device to heat a home. However, the market has been moving away from unitary devices toward having custom control in every room. Think about if you turned on your kitchen faucet and every faucet in the house turned on, or if you turned on your bedroom light and every light in your home turned on with it. It’s inefficient, which is how unitary systems work. All-climate heat pumps give precise temperature control and custom comfort in any area, whether it’s a shed, man cave, or garage. Each person can heat or cool the space to their comfort level. This is how heat pumps work in general and in these off-beat use cases.  Q: How has the reliability of modern heat pump technology expanded the potential for marine and other applications?   One-to-one heat pumps are perfect for smaller applications because of their turn-down ratio Gallagher: Since Mitsubishi Electric’s Hyper-Heating INVERTER® (H2i®) technology is not new – having come out around 2009 – the technology has grown by leaps and bounds. Today’s one-to-one heat pumps are perfect for smaller applications because of their turn-down ratio. They can ramp up quickly and then throttle back to meet the needs of a space, through a setpoint, in heating and cooling to use only the energy necessary to maintain the comfort of that indoor space. Multi-zone applications can handle larger spaces with ease and efficiency.  Q: Can you provide examples of how heat pumps are being used on boats or marine crafts in the U.S. and abroad? What technologies are they replacing?  Gallagher: Heat pumps are replacing electric-resistance heat, gas-fired HVAC units, and hydronic systems for watercraft powered by steam. For cooling, heat pumps are replacing chilled water systems on larger ships. Heat pumps are frequently used on large car-carrying and passenger-carrying ferries. I also know of people who have installed them on yachts and other boats, which I think will become more prevalent.  Q: What are the challenges HVAC professionals might face when installing and maintaining heat pumps on boats and/or in smaller applications?  The biggest challenge they face is contending with the caustic nature of the saltwater environment Gallagher: For maritime applications, the biggest challenge they face is contending with the caustic nature of the saltwater environment. I mentioned this a minute ago, but salt can degrade non-ferrous metals, like copper and aluminum. It’s crucial to use an anti-corrosion coating that protects the outdoor heat exchanger against salt, sulfur, and other airborne contaminants that impact the efficiency and performance of outdoor units. Some companies specialize in taking heat pumps apart and coating all the parts that could corrode to prevent them from doing so. This makes the heat pumps last much longer than they otherwise would.  Q: How does the installation of heat pumps on boats align with the growing demand for energy-efficient and sustainable solutions in the marine industry?  Gallagher: Energy-efficient heat pumps consume far less energy than a conventional HVAC system. Heat pump systems cycle hot and cold air where it’s wanted depending on the season and provide personalized comfort on a boat year-round. Modern heat pumps, especially variable-speed mini-split heat pumps, are reliable and sustainable, providing high-performance heating and air conditioning on boats anywhere, even in extremely cold or warm climates. Heat pumps are preferable in most climates, as the efficacy of a heat pump is generally 1.5 to 4 times greater when compared with electric resistance heating. {##Poll1731297929 - Which of these applications for heat pumps seems most surprising?##}

Johnson Controls’ Advanced Development Engineering Center (JADEC) in New Freedom, PA., about 25 miles from Philadelphia, highlights and demonstrates the company’s capabilities related to development, testing and manufacturing.  The 357,000-square-foot facility is an advanced engineering and testing facility for water-cooled chillers, air-cooled chillers, air handlers, compressors, and heat pumps. Much of the development in the facility centers on advancements in a critical vertical market for the HVAC industry – data centers. Big challenge  Data centers are a big challenge – and a huge opportunity – for the HVAC industry. “You cannot ignore the tremendous growth opportunity in this vertical,” says Todd Grabowski, president, Global Data Center Solutions for Johnson Controls. Unlike other verticals that are more dominant in certain geographic regions, data centers are growing everywhere globally – and at a breathtaking pace. “As a growth company, it is critical that we have solutions to handle the growth and serve the customers in the data center market,” says Grabowski. Performance of various components Testing options at JADEC include testing the performance of various components Testing options at JADEC include the ability to test the performance of various components in a controlled environment that approximates how they will operate in the customer’s real-world setting. There are more than 20 testing labs available at the JADEC campus, covering some 250,000 square feet.  “We want everyone to understand the unique position Johnson Controls is in to use our technology and our manufacturing scale to accomplish desired outcomes,” said Grabowski. Non-compressor solution  JADEC displays the full breadth of what they offer, including a non-compressor solution using direct evaporative cooling and an air-cooled unit that uses a screw compressor or a magnetic-bearing centrifugal compressor. Also included are various water-cooled chillers.   Johnson Controls owns, develops, tests, and manufactures all the compressors on display. Customers are assured of getting a fully engineered and supported solution from Johnson Controls (e.g., no third-party compressors). Johnson Controls owns, develops, tests, and manufactures all the compressors on display. Colocated data centers  Grabowski emphasizes that each customer installation has site-specific needs that require unique solutions that Johnson Controls seeks to fulfill. The company works closely with data centers, including those operated by “hyperscalers” such as Amazon, Microsoft, Apple, and Meta, and colocated data centers that rent space and capacity to customers based on their growth and needs. Colocated data centers come in a variety of sizes and types; some of them are operated by companies such as Equinix and NTT. Data center solutions Sustainable methods include the use of refrigerants with ultra-low GWP The sustainability of data center solutions is a bigger issue than ever, given the sheer volume of data centers being built to handle the world’s growing computational needs. Sustainable approaches include the use of refrigerants with ultra-low GWP, and water-free systems that do not require higher costs or create higher demands on a locality’s water infrastructure. Magnetic bearing centrifugal compressors are more energy-efficient because no friction is lost in the compression; also, the equipment is quieter. Impact on global electricity demand “Sustainability has always been an important aspect, and now it is critical in 2024 and beyond,” says Grabowski. Because data centers are huge consumers of energy, they can put more strain on the electricity grid and have a big impact on global electricity demand. Lowering energy usage helps to address the challenge.  “We want to contribute to energy efficiency, be good stewards of water, and reduce noise,” says Grabowski. Increasing the challenges are the proliferation of new artificial intelligence (AI) chips, more common in newer data centers, which need more power and create more heat than older chips.   Advantages of water cooling  The liquid contained in a cold plate on top of the chip is denser than air and accept more transferred heat Closed-loop liquid systems are used to cool individual chips, an application that does not cause a strain on local water supplies. The liquid contained in a cold plate on top of the chip is denser than air and can accept more transferred heat.  However, chillers and cooling towers lose water through evaporation and can strain local water supplies. Johnson Controls is researching and testing systems that provide the advantage of water cooling without losing excess water to evaporation. Air-cooled systems  In contrast, air-cooled systems can cool chips to a point, but may not provide enough cooling for high-density chips. Johnson Controls provides air-cooled machines up to 600 tons and water-cooled systems up to 4,000-plus tons.  “As chip technology evolves, the way you cool, secure and automate the entire data center changes as well,” says Grabowski. “Companies such as Johnson Controls must keep up with evolving trends and provide unique solutions.” As chips become denser from a heat-generation perspective, systems must be optimized from a footprint and energy standpoint.  JCI provides air-cooled machines up to 600 tons and water-cooled systems up to 4,000-plus tons. Technological solutions “As chip density increases, we will have technological solutions ready for the next generation of chips when they come out,” adds Grabowski.  Johnson Controls is also involved in developing new approaches to managing the heat from data centers, such as the possibility of recapturing the heat and circulating it into a district-heating system for a nearby community, university, or hospital. A more widely deployed approach in Europe, the concept of district heating is gaining acceptance in the U.S. market. {##Poll1725623180 - What is the biggest challenge the data center market presents to the HVAC community?##}

Wren is a climate subscription service that helps individuals offset their carbon footprint through monthly contributions. Users can calculate their carbon emissions using Wren’s intuitive calculator and fund various climate projects, including refrigerant destruction. Wren emphasizes transparency by providing regular updates on the impact of contributions, including data, photos, and stories. The platform aims to make climate action simple and effective, ensuring that every dollar contributes to meaningful environmental change.  About A-Gas  A‑Gas is a world pioneer in the supply and lifecycle management of refrigerants and associated products and services. Through the first-class recovery, reclamation, and repurposing processes, we capture refrigerants and fire protection gases for future re-use or safe destruction, preventing harmful release into the atmosphere. For over 30 years, A-Gas has supported clients and partners on their environmental journey by supplying lower global warming gases and actively increasing the circularity of the industries we serve, building a sustainable future.   Challenge  HCFC-22 is a potent greenhouse gas with a global warming potential (GWP) much higher than CO2 The widespread use of refrigerants like HCFC-22 (R22) presents a significant environmental challenge. HCFC-22 is a potent greenhouse gas with a global warming potential (GWP) much higher than CO2 (one molecule of R22 has a global warming impact 1,810 times that of one molecule of CO2). If not properly managed, its release would have a negative impact on the atmosphere. As these refrigerants reach the end of their lifecycle, there is an urgent need for effective solutions to prevent their emissions and minimize their environmental impact.   Solution  To address this challenge, A-Gas recovers refrigerants for reclamation or destruction at A-Gas facilities across the country. By leveraging Wren's platform to mobilize individual contributions and A-Gas' technical expertise in lifecycle refrigerant management, this partnership enabled an environmentally conscious solution for the used refrigerant. It underscores the potential for innovative partnerships that can help to further reduce emissions in the refrigerant industry through its on-site refrigerant recovery service (Rapid Recovery®), refrigerant buyback programs, and wholesale supplier reclaim program (Refri-Claim™). HCFC-22 destruction project The ACR methodology has included HCFC-22 as eligible for destruction-generated offsets since 2017 Wren and A-Gas formed a partnership to provide Wren subscribers with the opportunity to fund an HCFC-22 destruction project through the generation of A-Gas carbon credits to ensure the gas does not escape into the atmosphere. While the ACR (formerly American Carbon Registry) methodology has included HCFC-22 as eligible for destruction-generated offsets since 2017, few have completed such projects because the price of HCFC-22 is so high; it is more profitable for organizations to reclaim this product.  ACR’s methodology As such, this is one of the first HCFC-22 destruction projects utilizing ACR’s methodology. Approved by the International Civil Aviation Organization (ICAO) to provide carbon credits in its Carbon Offsetting and Reduction Scheme for International Aviation (CORSIA), ACR is highly regarded across the world.  Results  The partnership yielded multiple environmental benefits:   Emissions Avoided: The initiative successfully avoided the release of 16,000 tons of CO2-equivalent emissions by destroying HCFC-22. This substantial elimination of greenhouse gas emissions demonstrates the effectiveness of the program.   Subscriber Engagement: Wren provided its subscribers with detailed updates on the impact of their contributions. These updates included data on the quantities of HCFC-22 destroyed and the corresponding emissions reductions. This transparency helped build trust and encouraged ongoing participation in climate action.   Educational Impact: The collaboration raised awareness about the importance of proper lifecycle refrigerant management. Wren and A-Gas educated the public on lesser-known aspects of climate change mitigation by highlighting the environmental benefits of destroying high-GWP substances.   Conclusion  This partnership enabled an environmentally conscious solution for the used refrigerant By leveraging Wren's platform to mobilize individual contributions and A-Gas' technical expertise in lifecycle refrigerant management, this partnership enabled an environmentally conscious solution for the used refrigerant. It underscores the potential for innovative partnerships that can help to further reduce emissions in the refrigerant industry.  refrigerant destruction protocols and technology "We are excited to work with A-Gas to push forward the standard of refrigerant destruction protocols and technology," said Landon Brand, CEO, of Wren. Landon Brand adds, "This is one of the most reliable and impactful project types we have found in our years of funding climate solutions, and we hope our community can keep blazing a trail to eliminate these dangerous refrigerants."

The Olsen Group, based in Boca Raton, Florida, is a national pioneer in HVAC energy optimization. Donald Olsen and his seasoned team of HVAC control specialists have been in business for two decades, integrating energy-saving solutions into over a thousand commercial and large-scale residential projects. In the process, the Olsen Group has become one of North America’s top suppliers of Verdant thermostats. Verdant devices leverage intelligent occupancy sensors and proprietary software to reduce HVAC runtimes by 45 percent on average. HVAC control integration Verdant’s effectiveness, reliability, and broad compatibility have made Verdant the energy management solution of choice for thousands of hotels and MDUs, including multifamily buildings, senior living, and student housing.  The Olsen Group has forged a productive two-way partnership with Verdant. Donald Olsen and his team have made it a priority to share data, customer feedback, and requirements with Verdant – and Verdant, in turn, has come to rely on Olsen when they need to field test a new solution. In May of 2024, Verdant reached out to Olsen for help with a new pilot program aiming to facilitate more effective HVAC control integration, easier service, and deep energy savings for MDU projects around the globe. The Challenge Commercial VRF systems have an extremely attractive set of upsides for hotel operators Inverter (VRF) system design is becoming increasingly common in hospitality settings. Commercial VRF systems have an extremely attractive set of upsides for hotel operators. They are significantly more energy efficient and quieter than traditional VTACs or PTACs; they can provide simultaneous heating and cooling to different zones for optimal guest comfort; and they allow both individual room-level setpoint control and building-level centralized management. However, the majority of VRF units cannot connect directly to a third-party smart thermostat. Because they rely on proprietary manufacturer protocols for variable speed commands and internal diagnostics, VRF units require an external control solution to facilitate bidirectional communication with Verdant thermostats. Installation and commissioning process Every additional component in a system adds complexity and opportunity for human error. In hotels, that complexity is multiplied across hundreds of rooms. “HVAC systems are installed dark for new builds, with no power running to the site,” says Donald Olsen, President and Owner of the Olsen Group. “There’s no way to test as we go. If there are any mistakes during installation, we find out about it when the lights go on after project completion.” And mistakes are nearly inevitable. Some third-party controllers have prominent dipswitches that can be easily snagged or tripped during transportation or installation, altering their configuration and causing them to fail once the system is powered. These switches are often accidentally tripped multiple times throughout the installation and commissioning process, pioneering to a never-ending cycle of errors and service calls. VRF control solutions  Adding to the issue, not all third-party control keys have the ability to retrieve and solve system error codes “Once properly configured and installed, VRF control solutions tend to be incredibly reliable,” says Olsen. “Getting them there is a real challenge, however. Accidents, human error, and repeated recalibrations can drive serious project overruns and client dissatisfaction.” Adding to the problem, not all third-party control solutions have the capability to retrieve and translate system error codes. “If the central management system isn’t getting certified manufacturer control signals from the control device, it may no longer recognize the thermostat. The system will continue to function, but it will always show up in the central manager with an error message,” warns Olsen. Airzone Aidoo Pro control solution These false error reports degrade the overall utility of the central management system, robbing operators of the ability to detect and mitigate problems proactively and requiring onsite testing to diagnose any issues. As VRF systems become the norm for hospitality projects, Verdant needed a solution to reduce the possibility of accidental misconfiguration and improve visibility into system functionality. They called on Olsen to conduct a pilot program, retrofitting sixteen VRF units in the Jacksonville Beach, FL Springhill Suites with the Airzone Aidoo Pro control solution. The Solution For the pilot, the Olsen Group outfitted each VRV unit in the loop with an Aidoo Pro controller The Jacksonville Beach Springhill Suites is a 156-room hotel with a state-of-the-art Daikin VRV rooftop chiller system. The Airzone Aidoo Pro ships preconfigured for the specific HVAC unit model, reducing the possibility for errors during initial installation. For the pilot, the Olsen Group outfitted each VRV unit in the loop with an Aidoo Pro controller. This 1:1 system design simplifies operations and troubleshooting: Any issue can be immediately traced back to a single unit, minimizing the scope and duration or repair downtime. “The Airzone Aidoo Pro offered two key upgrades as a VRV control solution,” says Olsen. “First, the dipswitches are recessed, making them much harder to trip accidentally. Second, Aidoo makes the system much easier to service. We can read error codes, run tests, and diagnose issues remotely, without ever needing to disrupt a guest’s stay.” Airzone’s expansive library This advanced remote management is enabled by Airzone’s expansive library of manufacturer protocols. “Because of our close relationship with HVAC manufacturers, Aidoo Pro can provide the proprietary control signals the central management system is expecting to see,” says Borja Fernandez, Director of OEM Solutions, Airzone. “That preserves all the features of the HVAC unit and thermostat, while also eliminating persistent false error codes. With Aidoo Pro, the central management system can function as a single-pane-of-glass HVAC monitoring and control solution for the building, as intended.” Results and Next Steps The pilot program is expanding to new builds around the globe, including projects in the UK Olsen reports that Springhill Suites is happy with their upgraded VRV system. “They have more visibility into the system and fewer services calls,” says Olsen. “When there is an issue, we can diagnose it remotely for faster resolution and less guest room downtime. It’s a much better customer experience overall.” Verdant is encouraged as well. This pilot program is expanding to several new builds around the globe, including projects in Central America, the Caribbean, the UK, and the EU. HVAC energy savings “There is a massive untapped market for energy-efficient HVAC upgrades in the Caribbean region,” says Olsen. “Energy costs there can exceed a dollar per kilowatt hour. Cost-effective devices like Verdant thermostats and the Airzone Aidoo Pro pay for themselves very easily in that scenario.” Verdant and the Olsen Group have built global brands by helping commercial properties realize significant HVAC energy savings. Through the Airzone Aidoo Pro pilot program, they are continuing to innovate, enabling reliable integration and enterprise-grade control on highly efficient VRF units. “The demand for commercial VRF control is definitely there,” says Olsen. “With Verdant and Airzone, we can deliver it with ease.”

OTS R&D, Inc., in collaboration with the Copper Development Association (CDA), provides design support to optimize copper tube aluminum fin heat exchangers for commercial dehumidification. Problem In collaboration with the Copper Development Association (CDA) and OTS R&D, Inc. (OTS), AprilAire, a manufacturer of dehumidification equipment, they sought to maximize the performance of their products in both standard and low-temperature operating conditions while avoiding frost accumulation on the evaporator. Traditional dehumidifiers often lose efficiency as frost accumulates, leading to disruptions in conditioning and temporary spikes in humidity. Copper tube fin heat exchangers OTS supports innovation and next-generation product development using industry-pioneering software The question was whether small-diameter copper tube fin heat exchangers could maintain or increase efficiency while preventing frost accumulation in these unique operating conditions.  OTS is a CDA partner that provides crucial heat transfer and system integration expertise to the industry, specifically in air conditioning, heat pumping, refrigeration, and energy conversion. Having roots with faculty and research at the University of Maryland, OTS supports innovation and next-generation product development using industry-pioneering software.  Solution Through extensive research and simulation using the CoilDesigner® tool, the OTS project team explored various heat exchanger designs and airflow rates to identify optimal configurations. The study focused on reducing the outside diameter of the copper tubes from conventional values to 5mm and selecting copper as the tube material. The optimization study considered seven different tube fin geometries, ranging from 5mm OD options to 7.94mm OD tubes. Various parameters Using small-diameter copper tubes (5mm) provides several benefits for heat exchangers and overall advantages Various parameters such as fin density, coil height, number of tubes, circuitry, and airflow rates were analyzed to maximize dehumidification rate, efficiency, and frost avoidance while minimizing material consumption and refrigerant charge. Using small-diameter copper tubes (5mm) provides several benefits for heat exchangers and overall advantages for original equipment manufacturers (OEMs). Energy efficiency Reducing the diameter of copper tubes within coils offers a cost-effective avenue for enhancing system energy efficiency. While alternative methods might bolster system energy efficiency by increasing the number of conventional tubes, this approach incurs penalties such as augmented weight in tube and fin materials and heightened refrigerant volume. Conversely, reducing tube diameter fosters more efficient heat transfer and yields smaller, lighter coils. This reduction in materials can maintain or even enhance heat transfer efficiency while enabling smaller overall product dimensions, facilitating easier storage, transport, and installation, and ultimately reducing the footprint at the point of use. Significant advantage Coils constructed with CTAF or CTCF stand as enduring and reliable solutions within the industry Moreover, small-diameter copper tubes present a significant advantage in reducing refrigerant volume within systems. The diminished internal volume of the coils necessitates less refrigerant to charge, pioneering further benefits in system design, including a notable decrease in overall system weight. Coils constructed with copper tubes and aluminum fins (CTAF) or copper tubes and copper fins (CTCF) stand as enduring and reliable solutions within the industry, setting the standard for corrosion resistance and long-term service life. With a high level of familiarity across the supply chain, from tube suppliers to HVAC/R contractors, the transition to these innovative copper tubes ensures continuity in fabrication, assembly, installation, service, repair, and recyclability processes, maintaining efficiency and reliability throughout.  Results After the project, the team identified 13 candidate designs meeting the product requirements, with seven using 5mm OD tubes and six using 7.94mm tubes. The optimized 5mm design showcased significant improvements over conventional designs, with a 5% increase in dehumidification rate and efficiency, a 15% reduction in material mass, and a 60% reduction in internal volume (refrigerant charge). The predicted efficiency at the standard rating condition exceeded the target requirement by 4%.  substantial advantages The 5mm condenser variant was approximately 31% less deep in the airflow direction Comparing the 5mm and 7.94mm designs, the former offered substantial advantages regarding material consumption, material cost, and internal volume reduction while maintaining performance, achieving reductions of 42%, 48%, and 50%, respectively. Moreover, the 5mm condenser variant was approximately 31% less deep in the airflow direction, allowing for a larger evaporator depth and surface area. new level of dehumidification performance Cara Martin, CEO of OTS R&D, Inc., shares her insights on the project, stating, "The project utilized advanced simulation tools to identify viable heat exchanger combinations that unlock a new level of dehumidification performance in challenging conditions." "AprilAire will further review the wide range of design options for prototyping and testing, with the expectation that this effort will significantly cut down experimental trial and error in the product development process."  commercial dehumidification applications By reducing tube diameter and selecting appropriate materials, manufacturers can achieve higher efficiency In conclusion, optimizing copper tube aluminum fin heat exchangers for commercial dehumidification applications represents a significant advancement in HVAC/R technology. By reducing tube diameter and selecting appropriate materials, manufacturers can achieve higher efficiency, lower material consumption, and improved performance in challenging operating conditions, ultimately enhancing user experience and satisfaction.  customized design, simulation, testing, or evaluation Marcus Elmer, CDA Director of Tube and Fittings, adds, “At CDA, we understand that every project is unique and requires specialized guidance and expertise. That's why we work closely with our established partner network to provide customized design, simulation, testing, or evaluation support to OEMs like AprilAire." “By collaborating with CDA and our expert partners,” he continues, “you gain access to a wealth of resources, state-of-the-art facilities, and a deep understanding of the latest trends and technologies.”

In facilities with high volumes of foot traffic, the constant opening and closing of doors not only lets in chilly air but can cause heating problems for the entire building. Cold drafts bring the temperatures down, so while main rooms benefit from the warmth of the building’s primary heating system, many other areas are left to deal with the arctic side effects. Vestibules, lobbies, entranceways, and hallways are frequently populated, so it’s imperative that facilities hunker down and counteract the cold drafts left behind by those entering and leaving buildings.  Opt for electric ceiling heaters To help neutralize these blustery winds, facilities should consider fan-forced wall heaters that provide continuous comfort through optimized airflow. Such units are ideal for entryways and other spaces where short bursts of heat are needed – providing a tremendous advantage over gentle heating sources that may not be powerful enough to provide the desired amount of warmth. However, if wall and floor space is minimal, facilities can instead opt for electric ceiling heaters. Mounted flat or recessed to the ceiling, these heaters are ideal not only for entryways but also in conference rooms, waiting areas, bathrooms, and lobbies. No matter the case, both products move heated air with a fan to quickly heat the room from the wall or ceiling. Once the heater turns on, the air is moved over a heating element and circulated into the space, making certain that residents are met with warmth and comfort from the time they enter the building until they leave.  Specialized heating units Specialized heating units are designed to stop drafts in their tracks before they laid throughout a building Whether it’s through vents, unsealed windows or cracks and crevices in the building’s foundation, cold air will creep into facilities any way it can. This cool air can make indoor temperatures uncomfortable for occupants and reduce the overall heating efficiency of the facility. Specialized heating units are designed to stop drafts in their tracks before they spread throughout a building.  Fan-forced wall and ceiling heaters with an automatic delay feature eliminate cold drafts on start-up and discharge residual heat from the heater body during the shutdown, helping attack drafts at their source, making the best use of available heat and prolonging the life of the heater. Equipped with integrated thermostats To maintain desirable comfort levels, facilities should consider fan-forced wall or ceiling heaters equipped with integrated thermostats or BMS connections for easy adjustment of room temperatures. A hotel’s vestibule, for example, may experience high amounts of foot traffic during check-in and check-out hours. Because fewer people are coming and going outside of these times, the adjustable thermostat feature allows facilities to alter their heating output needs to ensure heat is not misused and temperatures remain comfortable. For commercial fan-forced wall heaters with striking designs and contemporary looks, Berko® and QMark® offer units to match any room’s décor while supplying an appropriate amount of warmth no matter the time of year. Safety First Fan-forced wall or ceiling heaters are built with easily accessible power on/off switches for safety Safety and style go hand-in-hand. While selecting a heater that fits a building’s esthetic is important, opting for a high-quality product that protects against common safety risks should be a top-of-mind priority. Fan-forced wall or ceiling heaters are built with easily accessible power on/off switches for added safety during maintenance. Tamper-proof plugs for thermostat holes prevent unwanted changes to the temperature and keep children and pets from getting into places they shouldn’t.  All fan-forced units also come with thermal overheat protectors that disconnect power in the event of accidental dust or debris blockages to mitigate the risk of injury. Additionally, heaters that include permanently lubricated and enclosed fan motors are shown to have longer lives, require less maintenance and gently administer heat throughout a space. Keep in mind that some heaters are noisier than others, so make sure to choose one powerful enough to negate drafts but quiet enough to prevent disturbances from interrupting daily activities.  Maintaining Warmth and Comfort Drafts bring cold air and a lasting chill into heated spaces every time a door opens, especially during the colder months. To offset the frigidness, consider installing a fan-forced wall or ceiling heater to regain suitable levels of warmth and comfort for all building occupants. Berko and QMark’s commercial fan-forced wall and ceiling heaters provide the strongest, safest sources of heat for those chilly spaces.

Nearly Bergamo, Italy, there is a weather station that collects meteorological data and monitors air quality. Its operation requires professional equipment that, however, works without a permanent power supply or the presence of staff. Such conditions put the equipment and other assets at risk. In fact, the station had already suffered from several intrusion attempts and needed a security system to be put in place. Challenge Protect a remote object without a permanent power supply Like many remote objects, the weather station does not have a permanent power supply and cannot afford a full-time presence of staff members on the site. After several intrusion attempts, the client needed to secure an area of 600 square meters, prevent equipment theft, and put an end to the damage made to the agricultural produce growing on the site. They looked for a professional security system that could operate outdoors without mains power and was easy to manage remotely.  Solution Wireless outdoor security system with flexible power options and remote control The implemented security system consists of 11 Ajax devices, coupled with a third-party solar panel, battery, and case In response to the challenge, Von Wunster Next s.r.l. configured a solution for securing the object that has no permanent power source or staff on-site but has extensive sun exposure. The implemented security system consists of 11 Ajax devices, coupled with a third-party solar panel, battery, and case. At the core of the system, there is a Hub 2 (2G) Jeweller control panel with a low-voltage PSU 6V. The latter allows the hub to operate from an external 7 A h battery for years. The battery, in turn, is charged via the 25 W solar panel (10 A). If the external power supply fails, the hub switches to a built-in battery and continues to protect the object for up to 16 hours or even 60 hours if the Battery Power Saver feature is enabled. The client and central monitoring station of the security company instantly receive a notification about the power issue to be fixed. The company has enough time to get to the remote object for restoring power without compromising its security. A SIM card (2G) ensures connection with the network, so Von Wunster Next s.r.l. won’t miss a thing. StreetSiren DoubleDeck Other elements of the security system are wireless outdoor Ajax devices that operate with pre-installed batteries for up to 3 years. Several MotionCam Outdoor Jeweller cover the perimeter and detect movement within seconds. The device’s photo-by-alarm feature allows minimizing expensive patrol dispatches to false alarms and gives the client peace of mind. StreetSiren DoubleDeck activates the sound of up to 113 dB and bright LED indicators in response to an alarm to deter and expose intruders. Communication with the wireless devices is provided via Ajax proprietary radio protocols Jeweler and Wings at a distance of up to 2,000 m. It’s perfect for covering large areas such as that of the station. Ajax SpaceControl Jeweller key fobs Dealing with the security system is as easy as it gets for both the client and the security company The client can control security modes effortlessly. There are four end users with different rights, and they can manage the system in the Ajax app on their phones and with wireless Ajax SpaceControl Jeweller key fobs. Von Wunster Next s.r.l., which installed the system and conducts monitoring, can track the devices’ status and take care of their configuration and maintenance remotely in the majority of cases.  Dealing with the security system is as easy as it gets for both the client and the security company. All the devices are either weather-resistant or reliably hidden in the case to withstand the impacts of the environment. Constant exposure to rain or sun does not affect the security system. Why Ajax Flexible power supply options. Ajax's product portfolio includes PSUs designed to connect the system to a low-voltage power supply even when no permanent power source is available. Wireless Ajax devices operate with pre-installed batteries for up to 3 years. Visual alarm verification. With photo verification, system users and monitoring company operators can promptly verify whether an alarm is real and save costs on patrol dispatches. It is a particularly important feature for remote objects. Remote system management. The system can be managed, configured, and maintained through Ajax apps with no people present on-site, which is a cost-effective solution for a remote object. Products Hub 2 (2G) Jeweller - Security system control panel with support for photo verification MotionCam Outdoor Jeweller - Wireless outdoor motion detector with a photo camera to verify alarms 6V PSU for Hub 2/Hub 2 Plus/ReX 2 - Power supply unit for operation of the device from portable battery StreetSiren DoubleDeck Jeweller - Wireless outdoor siren with a clip lock for a branded faceplate Ajax SpaceControl Jeweller - A key fob for controlling security modes

When Harry Lau, Administrator for Facilities and Operations for the Livonia Public Schools, joined the district in 2013, he identified a significant need to improve the HVAC equipment throughout the entire school system. All 25 buildings, including schools and administration offices, had significant inefficiencies with their HVAC systems. The infrastructure was outdated and the horizontal unit ventilators that were in use were from the 1950s and 60s and were well beyond their life expectancy. The old units were prone to freezing, and there were control issues that further exacerbated the problem. Poor indoor air quality (IAQ) and inefficient temperature controls led to discomfort among staff and students, impacting the overall learning environment. His primary goal was to reduce the number of environmental air quality concerns, reduce district utility and maintenance costs, and improve the overall comfort and air quality throughout the system. The Solution To address these issues, Livonia Public Schools secured funds via a successful bond measure To address these issues, Livonia Public Schools secured funds through a successful bond measure. There were multiple contractors and manufacturers involved for the entire system upgrade, but for the classrooms specifically, the district chose to upgrade to Airedale by Modine Classmate® vertical units. Looking at the specifications of these units, Harry was certain the Classmate® would meet their needs.  The previous units had structural and design issues that led to multiple repairs, and Harry knew that they would have fewer maintenance issues with the Classmate® because of the way they are designed. They also chose to modernize control of the system by implementing a building management system allowing for real-time monitoring and centralized management of the HVAC systems across all buildings. The Results The HVAC system upgrades have resulted in dramatic improvements in IAQ and energy efficiency. The new systems have provided better temperature control, faster cooling, and heating, and have reduced energy consumption by 20%. The upgraded systems also led to a quieter environment, enhancing the learning experience. The ability to monitor and manage the HVAC systems in real time has allowed for proactive maintenance and further cost savings. Harry said he wanted the classroom instructors to have some anonymity with temperature control. While the set points follow ASHRAE recommendations, the units are equipped to give the teachers some control to bump the temperature up or down a few degrees to suit their comfort level and those of the students.  "With partners like Modine, they opened our eyes on ways of doing things," said Harry Lau, adding "It has been refreshing to actually be heard by the professionals." Implementation of HVAC upgrades Livonia Public Schools has been recognized by the U.S. DOE’s Efficient and Healthy Schools Program Because of their commitment to improving IAQ and energy efficiency, Livonia Public Schools has been recognized by the U.S. Department of Energy’s Efficient and Healthy Schools Program. This program recognizes and assists school districts seeking to implement high-impact indoor air quality and efficiency improvements. They were honored for optimizing their operations to improve building performance. The district was also recognized by the city as a green energy partner. Harry said that the classroom learning environments have been dramatically updated and they have seen a significant improvement. The consistent modulation of the fresh air has been greatly noticed. Livonia Public Schools’ proactive approach to HVAC upgrades A huge point of pride for the district was being able to confidently inform their staff and parents that they were ahead of the curve in ensuring quality indoor air once students and staff were able to return to indoor classroom learning during the COVID-19 pandemic.  Livonia Public Schools’ proactive approach and successful implementation of HVAC upgrades have set a benchmark for other districts aiming to improve their learning environments through better air quality and energy efficiency.

The HVAC market is a rapidly changing environment on a variety of fronts, from the introduction of new refrigerants to the increasing use of artificial intelligence to the embrace of interconnected systems in the Internet of Things (IoT) environment. We asked our Expert Panel Roundtable: How will the HVAC market change in the next five years?

For schools, improving indoor air quality (IAQ) is a basic function of HVAC systems, which also ensures a high comfort level for students, teachers and staff. Schools can be a lucrative market for HVAC systems, but there are challenges, such as long sales cycles and the lingering impact of the COVID-19 pandemic. We asked our Expert Panel Roundtable: What are the challenges for HVAC in serving the education/schools market?

A long list of regulatory and environmental trends is determining the future of the HVAC industry. Some trends will have an immediate impact, while others will come in force years from now, although the complexity of the industry requires that manufacturers and installers start planning now. We asked our Expert Panel Roundtable: What regulatory or environmental trend will have the greatest impact on the HVAC market?