HVAC Software
Bradford White Corporation, a pioneering American manufacturer of water heaters, boilers, and storage tanks, is continuing its support of hands-on training and education by donating water heaters, service parts, and in-person training to the Bullard-Havens Technical High School, located in Bridgeport, Connecticut. Industry Forward® The in-kind contribution of water heating products is funded by Bradford White’s signature charitable giving initiative, Industry Forward®. The compan...
Viessmann Climate Solutions UK has launched a new range of high-efficiency, low-emission, commercial gas condensing boilers with the introduction of the new Vitocrossal 200 CI3. Vitocrossal 200 CI3 With eight output sizes from 80-640 kW and integrated-control cascade operation up to 5120 kW (eight units), the all-new Vitocrossal 200 CI3 is flexible and compact, making it ideal for modernization projects or buildings where space is limited. Each sleekly styled, streamlined unit is just 750mm w...
Geoclima is excited to announce a significant milestone in its journey — Geoclima Group has been acquired by Munters Group, a distinguished Swedish firm founded in 1955 and listed on the large cap of Nasdaq Stockholm. This strategic acquisition represents a major step forward, unlocking immense growth opportunities for Geoclima in the dynamic data center market. Munters’ Data Center Technologies (DCT) Munters’ Business Area Data Center Technologies (DCT) specializes in creat...
A. O. Smith, a pioneer in water heating and water treatment, announces the addition of the Voltex® MAX hybrid electric heat pump water heater (HPWH) to its growing family of sustainable products. The Voltex MAX HPWH uses a new smart valve to deliver maximum hot water while the heat pump technology provides maximum savings at all times. The Voltex MAX HPWH can deliver homeowners around 40% higher First Hour Ratings than similarly sized electric water heaters and heat pump water heaters. Usin...
Vaisala, a pioneer in measurement technology, partners with the BMW Group to implement real-time Xweather air quality data in the new BMW X1, X2, and 2 series, as well as MINI and MINI Countryman, through the new iDrive9 infotainment system. The addition is part of the BMW Group’s rollout of Android-based OS9, which has started in the UK and will be rolled out globally as of now. Xweather air quality monitoring informs drivers about current and expected conditions during their journey. Cr...
High 5 Plumbing, Heating & Cooling, a family-owned and operated home service company serving residents in the greater Denver metropolitan area, announced today that they have surpassed $100,000 in donations through their High 5 Cares program. supporting nonprofits “This is truly a great accomplishment for all of us here at High 5 Plumbing, Heating & Cooling,” said Levi Torres, co-owner of High 5. “When we first started the program in 2018, we wanted to make an...
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Carrier has officially opened a new 16,000-square-foot training center at its Charlotte offices, with a ribbon-cutting ceremony and open house attended by Carrier’s commercial HVAC leadership and other valued guests in July 2024. $4 million investment The new training center, where Carrier University is headquartered, represents a nearly $4 million investment in training the next generation of skilled HVAC technicians. Carrier is a part of Carrier Global Corporation, a global pioneer in intelligent climate and energy solutions. Courses covered Depending on the course, the new training center hosts more than 1,200 students for in-person courses Carrier University was founded in 1929. The new training center is located alongside other Carrier offices, less than two miles from Carrier’s Charlotte factory, celebrating its 25th anniversary in 2024. Depending on the course, the new training center hosts more than 1,200 students for in-person courses each year, ranging from one week to 13 weeks of instruction time. Another 7,400 students receive virtual instruction through Carrier University. Courses cover various areas, including technical skills, HVAC service, HVAC controls, HVAC design, and sustainable building solutions. modern air conditioning “Dr. Willis Carrier invented modern air conditioning in 1902 and since then, we’ve developed industries. Not only the HVAC industry, but significant industries built around the HVAC space,” said Gaurang Pandya, President, of HVAC Americas and Commercial HVAC EMEA. "And we are super proud of that. But the piece that we are even more proud of is that we’ve helped develop careers. For folks within our organization and beyond." training program “I started my career as a trainee at Carrier more than 25 years back and have continued to grow across the board." "The training program we have has helped develop some of the best people that we have today.” training center The curriculum is accredited by the IACET and meets the requirements for continuing education credits The training center includes four classrooms and a product lab featuring many fully functional systems, including equipment supporting light commercial and applied training courses. The curriculum is accredited by the International Association for Continuing Education and Training (IACET) and meets the requirements for continuing education credits and professional development hours for the American Institute of Architects (AIA) and Professional Engineers (PE). developing skills and sharing experiences “There’s been countless hours, millions of dollars of investment that brought us to the point. For us to be now opening the new training center’s doors to our industry, to our customers, to the community, it’s really special,” said Steve Ribaudo, Vice President and General Manager, of CHVAC Americas. “Carrier is committed to sharing our expertise to assist our technicians, sales engineers, and others in the HVAC community in developing the skills they need to provide the best experiences possible for their communities, their customers, and their buildings.”
OEMs from the automotive, bus, truck, and train sectors, suppliers, R&D experts, policymakers, academics, and more will discuss the application of natural refrigerants in mobile air-conditioning (MAC) and heat pump systems at the ATMO MAC Summit 2024 × TU Berlin. The event will be hosted by ATMOsphere, a global market accelerator for natural refrigerant-based systems, and Technische Universität Berlin (TU Berlin)’s Chair of Heat Transfer and Heat Conversion. It will be held on Thursday, September 12, and Friday, September 13, 2024, on the TU Berlin Campus. keynote presentation The MAC Summit will feature a keynote presentation from Volkswagen, “Insight into the Volkswagen Heat Pump With the Refrigerant R744,” delivered by Felix Nowak-Walenta, Test Engineer System and Vehicle Testing, and Carsten Wachsmuth, Research and Development. Stefan Elbel, Professor and Head of TU Berlin’s Department of Heat Transfer and Conversion, will also deliver a keynote presentation titled “The Natural Choice – NatRefs for Mobile Air-Conditioning and Heat Pump Systems.” OEMs from the automotive and refrigeration sectors will also present technology case studies, including: Hanon Systems: Components and Systems for PFAS-Free AC and Heating of Passenger Cars Dorin and Eberspächer Sütrak: The Latest CO2 Reversible HVAC Units for Electric Buses Thyssenkrupp Dynamic Components: Thermal Management for Future EVs – The A/C Compressor Designed for R744 Policymakers will present on topics including the PFAS restriction proposal, EU F-Gas Regulation, and MAC directive OEMs will also take the stage to discuss implementing and scaling up CO2 (R744) and propane (R290) air-conditioning and heat pumps in cars, buses, trucks, and trains. Policymakers will also present on topics including the PFAS (per- and polyfluorinated substances) restriction proposal, EU F-Gas Regulation, and MAC directive. Registration and sponsorship Register for the event. The preliminary program and other information can be found on the event website.OEMs, academics, members of government, NGO staff, and the media can attend the summit for free. Hanon Systems is the Gold sponsor of the ATMO MAC Summit 2024 × TU Berlin. Konvekta is the Silver sponsor, and Creative Thermal Solutions (CTS), GTS, Dorin, and Obrist are the Bronze sponsors. Sponsorship opportunities are still available, and companies and organizations interested in learning more can find information at this link.
Aircuity’s channel partner, Thrive Buildings, engaged with a medical college in New York City to build on the successful installation of the company’s demand control ventilation (DCV) platform and expand Aircuity beyond the 8th floor throughout the research building’s remaining labs and vivarium spaces. The goal was to further reduce the building’s carbon footprint and ensure compliance with New York City’s Local Law 97 (LL97) thereby avoiding significant fines. Aircuity DCV system The New York City Fire Department (FDNY) enforces the NYC mechanical code as it relates to lab air change rates to safely manage the explosive and flammable risks associated with lab chemicals. The combination of detailed chemical analysis and the Aircuity DCV system allowed the affected spaces to receive an FDNY exception to the code. New pathway will be utilized across the campus as a key lever to decarbonize lab and research spaces For the first time in NYC history, this enabled the safe lowering of the minimum airflow required in these spaces, as long as they are constantly monitored by Aircuity. Working with FDNY during the prior 8th-floor fitout paved the way for reduced airflows in this project and created a new performance pathway to allow for lower lab ACH in all NYC lab and research spaces. This new pathway will be utilized across the campus as a key lever to decarbonize lab and research spaces and become LL97 compliant. Installation and Impact The implementation of this second-phase airflow optimization program with Aircuity across the building’s labs and vivaria resulted in energy savings of $272,068 annually and a 752 MTCO2E carbon reduction. Thrive also worked with the local utility to secure a rebate of over $800,000 and avoided over $201,000 in carbon penalties. Thrive’s turnkey installation of Aircuity DCV systems in both lab and vivarium spaces not only set new standards for energy efficiency and carbon footprint reduction but also paved a pathway for other New York City lab owners to install Aircuity for energy savings while complying with FDNY regulations.
Lewis Harrison has been promoted to National Distribution Sales Manager at Fujitsu General Air Conditioning UK. Harrison joined Fujitsu a year ago as a Distribution Account Manager, having spent the previous three years at Wolseley Climate in Branch Manager and Area Sales Manager roles. Before that, he worked at Aspen Pumps as an Account Manager. plans and goals Lewis Harrison said, "It’s great to be a part of a company that promotes from within and I am delighted to accept the role. We have some ambitious plans and goals for the next couple of years and I am looking forward to working closely with our distribution partners in the UK & Ireland to achieve these." Stuart's comment Fujitsu General Air Conditioning UK Sales Director - Stuart Eagleton said, "Lewis’s experience of working in distribution (Wolseley) and in the distribution supply chain (Aspen) makes him the perfect candidate to work closely with our distribution partners at a senior and local level in growing Fujitsu’s market share." Stuart Eagleton adds, "In his first year, Lewis has shown a good understanding of the market and each of our distribution partners’ route to market, developing and implementing strategies to ensure the continued success of the Fujitsu brand. Lewis’s key objective in his new role is to encourage growth, while ensuring that the strong relationships with our partners are maintained."
Quality Heating, Cooling, Plumbing & Electric, a renowned HVAC, plumbing, and electric service company located in Glenpool, Oklahoma, has acquired Frost Air Services and will retain the company’s owner to add to its pool of expert home comfort service technicians. Cody Frost started his Tulsa-area home service business in 2018 after serving as a lead technician for other heating and air conditioning companies in the area since receiving his associate’s degree in HVAC technology from the Oklahoma State University Institute of Technology in 2014. Addition to the Quality lineup Quality Heating, Cooling, Plumbing & Electric purchased Frost Air Service earlier this spring “Acquiring Frost Air Services strengthens our position in the HVAC industry and expands our market share in the Tulsa area,” said Quality Heating, Cooling, Plumbing & Electric Vice President and Co-Owner - Cassie Pound, adding “It’s also an honor for us to have Cody on board. He’ll continue to work as an HVAC field service manager for Quality, providing homeowners with the five-star service they’ve come to expect from our team.” Quality Heating, Cooling, Plumbing & Electric purchased Frost Air Service earlier this spring, just in time for the busy summer season, and Quality President and Co-Owner - Oscar Pound said Frost’s expertise will be a valuable addition to the Quality lineup. Frost Air Services “Cody’s experience and training have made him an excellent heating and air conditioning service tech in this community for many years, and we’re happy to have him join our team,” said Oscar Pound, adding “He built Frost Air Services into a top-notch home service company by making his customers his top priority. Quality will continue to provide impeccable services to his customers and ours.” Cassie Pound said Frost’s support of the community through local sponsorships mirrors Quality’s commitment to giving back to the residents of northeast Oklahoma, making Frost a great fit with the company. Frost Air Services served the greater metro Tulsa area and provided air duct and dryer vent cleaning in addition to its HVAC services.
Intelligent power management company Eaton released its 2023 Sustainability Report and standalone Global Inclusion and Diversity Transparency Report. The publications feature the company’s progress toward its 2030 environmental, social, and governance (ESG) targets and in creating an inclusive workplace. As the ESG regulatory landscape continues to evolve, Eaton is leaning forward—its 2023 Sustainability Report showcasing more transparency and reporting rigor than ever before. Likewise, the company’s Inclusion and Diversity Report shares several employee success stories and reveals how an inclusive culture can achieve better business results. development for sustainable solutions Highlights from Eaton’s sustainability report include: Reducing greenhouse gas (GHG) emissions by 31%, up from 27% in 2022, in its operations since 2018 through energy efficiency projects, energy conservation, and shifts to renewable energy. Eaton’s goal is to reduce 50% of GHGs from its operations by 2030. Certified 79% of manufacturing sites as zero waste to landfill, up from 75% in 2022. This moves the company closer to its goal of certifying 100% by 2030. Certified 16% of manufacturing sites as zero water discharge, up from 8% in 2022, surpassing its goal to certify 10% of its sites in water-stressed areas by 2030. Invested $1.3 billion in research and development for sustainable solutions since 2020, up from $900 million in 2022, and progressing toward its goal to spend $3B by 2030. Improve the quality of life “What’s important gets measured and what’s measured gets done,” said Harold Jones, chief sustainability officer and executive vice president, of Eaton Business System. “I’m pleased to share that for yet another year, we’re getting it done. We’re marching closer to fulfilling our mission to improve the quality of life and the environment and these publications showcase the significant progress we’ve made on this journey.” inclusion index score Highlights from Eaton’s I&D report include: Increasing the representation of women in salaried positions across the enterprise to nearly 28% and U.S. minorities to more than 24%, against 2030 aspirational goals of 40% and 34%, respectively. Increasing the employee inclusion index score—a gauge of employees’ sense of inclusion—to 77%, bringing Eaton closer to its aspirational goal of 80%. Maintaining a strong representation of women and U.S. minorities on the board of directors and senior leadership team. Advancing policies and programs “Inclusion and diversity are a powerful combination that strengthens our culture and workforce,” said Ernest Marshall, executive vice president and chief human resources officer. “Our reports reflect our transparency, accountability and commitment to advancing policies and programs that promote equity and opportunity for all.”
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Expert Commentary
How can UK businesses effectively tackle the challenge of cooling commercial and industrial buildings? Cooling commercial and industrial buildings can be a challenge for UK businesses. In recent years, the spiraling energy costs have put pressure on businesses with regard to finding new and innovative ways to achieve the same result with less capital outlay and less maintenance. New system installs have sometimes been put on hold and maintenance schedules squeezed, leaving many businesses with the challenge of managing aging HVAC assets and deciding when and where to invest. Systems without regular maintenance can experience unpredictable downtime and parts availability is not always guaranteed. Evaporative Cooling Evaporative cooling is an alternative cooling method that not only offers higher energy efficiency Business owners will always wonder how they can improve the cost-effectiveness, ease of maintenance, and sustainability of systems their business needs. When it comes to cooling business premises, there’s a solution that not enough people know: Evaporative Cooling. Evaporative cooling is an alternative cooling method that not only offers higher energy efficiency than alternative HVAC solutions but also has cheaper running costs. Since then, it has been our mission to develop and use this technology to tackle the cooling challenges in industrial processes. Cooling Challenges in Industrial Processes With regard to cooling, many industrial processes have a high heat gain, whereby the process itself generates heat which must be managed. There are numerous sectors where this is occurring, two prime examples from our customer experience are industrial-scale bakeries and plastic molding facilities. The production line may be operational 24 hours a day, seven days a week In an industrial-scale bakery using modern production methods, the production line may be operational 24 hours a day, seven days a week. The constant production of heat and steam from large ovens working to high temperatures must be managed carefully, especially given the health and safety requirements for food production areas. Heat gain from the industrial processes Plastic molding facilities manufacture a variety of end products from everyday items such as plastic bottles for household goods to more specialist storage and packaging products. In a plastic molding facility heat is used to mold the liquid plastic but chemical particles may also need extraction to maintain a safe working environment. Production in any of these facilities may be adversely affected by the heat gain in the process itself. Unplanned and unmanaged heat in any manufacturing facility has the potential to stop production resulting in a cascade of business interruption, lost revenues, damaged stock, and missed productivity targets. All potentially severe impacts for any business to consider. Plastic molding facilities manufacture a variety of end products. In addition to heat gain from the industrial processes, we should also note that UK air temperatures are rising, the top 10 warmest years for the UK since records began in 1884 have all occurred since 2002. As the UK continues to experience temperature rises and more seasonal fluctuations we need to look to those more experienced with warmer climates to optimize and improve our own approach to cooling these spaces. So, let’s consider the choices to cool large commercial and industrial spaces. Conventional air conditioning (AC) systems Cotton mills and textile plants were among the early adopters of the technological advancement Most of us will be familiar with conventional air conditioning (AC) systems but let’s review how they work: The first “modern” air conditioning unit was built by the American inventor Willis Carrier in 1902 and was used to control the temperature in the Sackett-Wilhelms Lithographing & Publishing Company in Brooklyn, New York. This innovation helped to control the paper dimension and ink alignment. Cotton mills and textile plants were among the early adopters with the technological advancement soon spreading across the world. Today a conventional AC unit removes heat and moisture from the air. It uses a chemical refrigerant to cool the air which is then re-circulated in the building. The same air is then filtered as it returns to the unit. Key Facts of Conventional Air Conditioning Temperature can be controlled. Air is mostly recirculated within the space or building. The resultant energy performance of the system can be negatively impacted by high external temperatures, i.e., the hotter the external temperature the greater the amount of energy needed to run the unit and maintain the desired temperature. Complete systems are expensive to install and maintain due to the more complex requirements associated with the refrigerants used within the units. The cost to run large systems is expensive resulting in high and unpredictable energy bills. Chemical refrigerants are used ultimately negatively contributing to climate change. Conventional air conditioning cannot be said to be a bad choice however, in our experience, it is more suited to smaller spaces with a defined use. Office spaces would be a good example of where air conditioning systems can still be a good solution albeit without the benefit of reduced running costs. A fantastic sustainable alternative to conventional air conditioning is an evaporative cooling system. Historically championed in warmer climate countries, the technology delivers several benefits over and above conventional and familiar air conditioning. Evaporative Cooling Solutions Fresh, filtered air enters the system and is pulled through a cooling pad Reflecting on global history, examples of evaporative cooling can be seen as far back as 1350AD. One case describes how in Cairo, Egypt, a building was purposely situated up-wind, to catch the air and let it flow down the building and across a fountain which increased the relative humidity and lowered the temperature of the surrounding air. A fascinating early adoption of the evaporative cooling effect. Evaporative cooling systems as the name suggests use evaporation to cool the air; surprisingly no chemical refrigerants are involved in this process. Fresh, filtered air enters the system and is pulled through a cooling pad where the heat is absorbed. The resultant cooled air is distributed throughout the space via ducts. Key Facts of Evaporative Cooling Temperature and humidity can be accurately controlled. Indoor Air Quality (IAQ) is improved because of the introduction of 100% fresh outside air this in turn improves employee comfort, health, and well-being and supports good productivity. Cooling performance is improved with increasing external temperatures–efficiency rises along with the temperature. Initial capital outlay costs are relatively low, in comparison to a like-for-like conventional air conditioning system. Running costs are low, lowering energy bills and energy dependence. Based on the evaporation principle and using only water to cool, combined with the lack of chemical refrigerant make evaporative cooling a responsible, energy-efficient, and sustainable choice for cooling your industrial or commercial workplace. Lowering Carbon Footprint with Evaporative Cooling The carbon footprint is a method of determining environmental impact Lower your business carbon footprint with an evaporative cooling system. When measuring a carbon footprint, it’s the amount of carbon dioxide directly or indirectly produced. The carbon footprint is a method of determining environmental impact. If an industry appliance uses a low level of electricity, it minimizes the environmental impact. Evaporative cooling systems can contribute to lowering the carbon footprint of your factory and warehouse in the following ways: Evaporative cooling products can use up to 82% less energy compared with conventional air conditioning. This is a huge saving both initially and across a lifespan of more than 15 years. Evaporative coolers also consume up to 30% less water than conventional AC systems despite relying on water to provide evaporation for the cooling effect! Addressing Industrial Hotspots In addition, industrial manufacturing workplaces often have hot spots that are uncomfortable to work in and those spaces are not just hotter than the rest of the building, but hotter than external ambient conditions. Evaporative cooling may be used to “spot cool” these hot spots and therefore reduce the need for the multiple units that would be needed to cool the entire space. Evaporative cooling is a proven technology perfect for all kinds of HVAC applications across multiple industries, this includes manufacturing plants and commercial warehouses. When cooling these large areas, evaporative cooling is repeatedly more cost-effective than traditional air conditioning. The primary benefit being the initial capital outlay to design and install the system is lower than conventional air conditioning. Secondly, the day-to-day running costs are again less owing to the reduced energy demand by the sophisticated technology used in these coolers. Unusually, these cost savings are also underpinned by the eco-friendly credentials of the technology, potentially contributing to reducing the carbon footprint of your business. This can be further enhanced by installing supportive clean energy technology such as solar power.
It’s an exciting and challenging time to be an HVACR professional. The industry is rapidly evolving to implement advanced technology and adapt to environmentally conscious regulations all while experiencing a skilled labor shortage. As contractors struggle to keep up, many are turning to HVACR press fittings for their efficiency, safety, and reliability. The demand for these press fittings has nearly doubled in the past five years alone. unique characteristics While the global shift to press continues to gain traction, the drivers and patterns for their adoption differ based on the unique characteristics and regulations of each region. Let’s explore how contractors around the world are implementing press to maximize their businesses. United States & Canada The key factors driving this trend are the speed and consistency of installation, which results in reduced labor In the U.S., press fittings are primarily used for larger-scale projects, including VRF applications, commercial buildings, institutions, and multi-family homes. However, residential contractors are also starting to adopt the press. The key factors driving this trend are the speed and consistency of installation, which results in reduced labor and material costs, allowing contractors to complete more jobs in less time. This is especially crucial in a country experiencing a severe shortage of skilled labor, as novice technicians can learn to install press fittings in a single training session. Adoption of press fittings In Canada, the adoption of press fittings is also focused on large-scale commercial projects. However, another major driver for using press fittings in Canada is the flameless installation aspect, which is particularly useful for projects in sensitive environments like healthcare facilities, government buildings, and occupied structures. Unlike the U.S., where press fittings are widely accepted, only one press fitting manufacturer is approved in Canada: Rapid Locking System (RLS). This is because Canada’s HVAC industry is heavily regulated by the Technical Standards and Safety Authority (TSSA), whose regulations are stringent and many other press manufacturers have not been approved for use in the country. Press adoption The U.S. has seen the highest rate of press adoption on its east coast, primarily the New England region While contractors in both the United States and Canada seem to have similar motives for converting to the press, the countries are seeing the most growth on opposite coasts. The U.S. has seen the highest rate of press adoption on its east coast, primarily the New England region, where commercial development is booming. Although Canadian contractors have been slower to adopt press, many are based in the western providence of British Columbia where large metro areas such as Vancouver experience higher building values and the speed of completing projects is consequential. Latin America Contractors in Latin America are increasingly adopting press fittings due to their straightforward implementation and reduced training requirements. The lack of formal trade schools in the region makes quick, easy-to-replicate training critical for contractors. Labor is often inexpensive but with minimal training, press fittings offer a reliable alternative to brazing, providing consistent results without requiring advanced skills. This is particularly appealing in a market where investing in contractor education is more expensive than simply employing them to do the job. High call-back percentage Press fittings address this issue by virtually eliminating the chance of human error, leading to fewer reworks The high call-back percentage in Latin America— which sits around 90% is largely due to untrained and inexperienced contractors installing HVAC/R equipment incorrectly. Press fittings address this issue by virtually eliminating the chance of human error, leading to fewer reworks and greater overall efficiency. For larger projects such as VRF systems, commercial buildings, and government contracts, the consistency and reliability of press fittings are crucial. Contractors working on these projects need tools and processes that ensure the work is done right the first time. On-site efficiencies The implementation of press in Latin America has not only improved the quality of installations but also enhanced on-site efficiencies. With press fittings, the need for extensive brazing and complex procedures is minimized, allowing contractors to complete jobs with fewer people and in significantly less time. Use of specialized tools and jaws The use of specialized tools and jaws ensures consistent connections across different contractors, reducing errors The use of specialized tools and jaws ensures consistent connections across different contractors, reducing errors and providing peace of mind in a market where rework can be costly and time-consuming. This approach enables contractors to deliver reliable results while maintaining a price-conscious mindset, ultimately driving profitability and customer satisfaction. Australia Australian HVAC contractors are very proud of their brazing craftmanship, and for good reason. Still, the adoption of press fittings is gaining traction, primarily for its health and safety benefits. Press fittings eliminate the need for open flames, significantly reducing fire hazards, which is especially crucial in a country prone to wildfires. This feature not only helps prevent accidental ignitions but also makes working conditions safer during the scorching Australian summers when temperatures soar and the risk of heat stroke increases. Press fittings advantages The ability to bypass the need for hot work permits, which can streamline the installation process Additionally, using press fittings allows contractors to avoid lugging heavy brazing equipment to job sites, offering a more convenient and efficient workflow. Another advantage of press fittings in Australia is the ability to bypass the need for hot work permits, which can streamline the installation process and save contractors significant time. This is because press fittings don't require open flames or additional fire safety precautions like fire spotters and fire safety equipment. Reducing costs By eliminating these requirements, contractors can reduce costs and quickly complete more projects. While press fittings will never entirely replace brazing, they serve as a practical alternative for projects where safety and efficiency are paramount, offering contractors a more adaptable solution for their installation needs. Addressing labor shortages Despite the varying reasons for embracing press fittings, the common thread across all regions is the emphasis on efficiency, safety, and the need to address labor shortages. As the HVACR industry continues to evolve, press fittings are poised to become an increasingly indispensable tool, empowering contractors to deliver reliable and cost-effective installations while meeting the demands of a dynamic global market.
By now, most of the HVACR industry is familiar with the HFC phasedown portion of the U.S. EPA American Innovation and Manufacturing (AIM) Act that was signed in 2020 and finalized in 2021. The first phasedowns started Jan. 1, 2020, with a 10% reduction in HFC refrigerant production, importation, and consumption, and was followed by an additional 30% reduction that began Jan. 1, 2024. As these regulations work to achieve a total 85% HFC phasedown from historic baseline levels by 2036, Technology transition rules will start to impact the industry as early as Jan. 1, 2025. Technology Transitions Often referred to as “sector controls,” Technology Transitions are the second of three main sections of the AIM Act. They focus on limiting the use of HFC refrigerants and supporting A2L adoption by calling for global warming potential (GWP) limits for refrigerants based on specific applications, including refrigeration, air conditioning, heat pumps, and more. three new-generation refrigerants Three new-generation refrigerants help create a clear path to making refrigerant transitions that comply with the rules Although the Technology Transitions program is rather complex (providing rules for which refrigerants or GWP limits apply for which applications and when) focusing on just three new-generation refrigerants helps create a clear path to making refrigerant transitions that comply with the rules and support more sustainable operations. While several new refrigerants have been developed recently, many of the HVACR industry’s applications and equipment can be covered by focusing on these three refrigerants: R-454A, R-454B, and R-454C. R-454A (AR4 GWP = 239) Developed to replace legacy refrigerants such as R-404A, R-454A is an HFO blend offering zero ozone depletion potential (ODP) and a GWP of 239, lower than R-404A’s GWP of 3,920. R-454A is classified as a mildly flammable, low-toxicity A2L, suitable for low- and medium-temperature commercial refrigeration applications. The AIM Act Technology Transitions set a maximum GWP of 300 for several types of systems with charge limits up to 200 lbs., such as remote condensing units for food retail walk-ins and cascade systems. These systems are ideal for R-454A, given the refrigerant’s improved performance and reduced GWP compared with R-404A. R-454B (AR4 GWP = 467) Regarding refrigerants of the future at work today, R-454B is likely the one you’ve heard the most about. Establishing itself as the predominant replacement for R-410A in new air conditioners and chillers, R-454B started being used earlier this year. R-454B will be used in most equipment manufactured after Dec. 31, 2024. Offering a GWP of 467 compared with R-410A’s GWP of 2,088 (a 78% reduction), R-454B has been selected by most air conditioning and heat pump manufacturers worldwide. R-454C (AR4 GWP = 148) R-454C, with a GWP of 148, offers compliance with AIM Act regulations and is suitable for new systems R-454C, with a GWP of 148, offers compliance with AIM Act regulations and is suitable for new systems in applications requiring a GWP of <150. Two examples are small standalone units and larger system architectures with a charge size of >200 lbs. being developed for supermarkets. For Use in New Equipment Only R-454A, R-454B, and R-454C are HFO-blend refrigerants and have slightly different R-32 and R-1234yf components percentages. All three are individually optimized for peak performance and carry an A2L mild flammability safety classification. As A2Ls, these refrigerants can only be used in new equipment designed to mitigate leaks and flammability risks and must be installed according to OEM instructions and in compliance with applicable safety standards and building codes. Easy as A, B, C In anticipation of AIM Act regulations and the continued adoption of R-454A, R-454B, and R-454C, the HVACR industry has ramped up A2L training and engineering support significantly over the past few years. So, while sorting through the regulatory changes and becoming familiar with the new refrigerant options may seem complex, focusing on these three A2Ls will hopefully make your refrigeration transition, and your business’s future growth as easy as A, B, C.
Editor's Note
SNAP Rule 26 marks an important milestone in the transition from commercial refrigeration to new refrigerants. The rule lists refrigerant substitutes that provide a spectrum of technological solutions to meet required performance, global warming potential (GWP), safety, and environmental standards. SNAP stands for Significant New Alternatives Policy, a program by the U.S. EPA (Environmental Protection Agency) under the Clean Air Act. In general, the program aims to evaluate and regulate substitutes for ozone-depleting substances, considering their overall risks to both human health and the environment. Impact of SNAP Rule 26 Final SNAP Rule 26, Protection of Stratospheric Ozone, lists acceptable substitutes in commercial and industrial refrigeration. SNAP Rule 26 will be effective July 15, 2024. The incorporation by reference of certain material listed in the rule is approved by the Director of the Federal Register as of July 15, 2024. The incorporation by reference of certain material listed in the rule is approved by the Director of the Federal Register “To date, the SNAP program has provided a very effective framework for evaluation and approval in support of innovation and the transition to new technology,” says Andrew Pansulla, Technical Service Engineer, The Chemours Company, a global chemistry company that provides a range of refrigerant products. We asked Pansulla to elaborate further on the impact of SNAP Rule 26 and what lies ahead. Q: How will the Rule’s finalization impact various commercial refrigeration sectors? Pansulla: The rule’s finalization will impact commercial refrigeration in several ways. Areas, where impact will likely be seen, include providing more acceptable refrigerant options, adherence to updated standards, new equipment design standards, and the exemption of propane from the venting prohibition for refrigerated food processing and dispensing equipment. These impacts could trigger changes in operational, manufacturing, and environmental compliance strategies in the commercial refrigeration sectors. SNAP Rule 26 will enable the adoption of the listed substitutes, including Chemours Opteon™ refrigerants, with global warming potential (GWP) lower than existing refrigerants. This rule does not require any changes to existing equipment and will impact only new equipment that uses the specific substances referenced in the SNAP rule. Q: What is the outlook for additional requirements for safe handling and use of alternative refrigerants? What specific safety standards are expected or appropriate? Pansulla: As part of the comparative risk framework used by the EPA to assess new alternatives, the EPA considers and implements use conditions that will ensure the safe use of products. These use conditions rely upon existing safety standards (e.g., UL and ASHRAE) which are available at the time the rule is finalized. In the case of SNAP Rule 26, many of the use conditions require adherence to UL 60335-2-89 and ASHRAE-15-2022. These standards are reviewed and updated periodically to maintain relevance with the products subject to the standards. Q: What are any limitations of the use of A2L refrigerants under SNAP Rule 26? Pansulla: There are two main categories of limitations under SNAP Rule 26. The first, as mentioned above, is the adherence to specific safety standards that apply to refrigerants that are designated as mildly flammable (A2L). The second is based on the GWP of the refrigerant. In the case of the A2L refrigerants subject to SNAP Rule 26, the EPA imposed conditions on the type of equipment and specific circumstances in which the substitute may be used. For example, the EPA is permitting the use of R-454A in supermarket systems, but only on the high side of a cascade system, or when the refrigerant charge capacity is less than 200 pounds. Q: Which new-generation A2L refrigerants are fit for which commercial refrigeration applications? Pansulla: Under SNAP Rule 26, the EPA deems R-1234yf, R-1234ze(E), R-454C, R-455A, R-457A, and R-516A as acceptable subject-to-use conditions for various commercial refrigeration applications. This selection is primarily driven by these refrigerants having GWPs under 150. However, certain applications necessitate refrigerants with higher GWPs due to unique performance characteristics. For example, R-454B and R-32 were listed for industrial process refrigeration with exiting fluid temperatures below minus 30 degree Celsius because these two specific refrigerants have lower boiling points than the other six less-than-150-GWP alternatives. However, it is critically important to consider the additional use conditions when designing equipment with refrigerants that have a GWP greater than 150. Q: So various equipment needs different refrigerants? Pansulla: The EPA purposefully lists several different refrigerants in each application to allow for equipment manufacturers to consider a variety of different factors that go into refrigerant selection, such as energy efficiency, capacity, normal boiling point, temperature glide, cost, safety, and use conditions. There is no one-size-fits-all solution for the entire commercial refrigeration industry. Q: How can commercial refrigeration businesses achieve a smooth transition to A2Ls? Pansulla: Keys to a smooth transition to A2Ls include understanding what refrigerants the EPA has approved as acceptable substitutes under the SNAP program, the sector-based GWP limits imposed by the Technology Transitions Program under the American Innovation and Manufacturing (AIM) Act, and which refrigerants provide the best combination of technical performance and environmental characteristics. Many resources are available to navigate the regulatory landscape and select the best low-GWP refrigerants to meet the needs of this industry. Working with companies like Chemours, who has nearly a century of refrigerant innovation and experience, is a great first step in the transition process. Q: What is the “staying power” of A2Ls — based on their chemistry, sustainability, and other attributes, combined with regulations such as SNAP Rule 26? Pansulla: The identification, selection, and development of new refrigerants that deliver required performance while meeting increasingly stringent environmental standards is a challenging process. With the identification of certain hydrofluoroolefin-based (HFO) refrigerants as an alternative to meet these criteria came a new safety classification. These HFO-based refrigerants are classified as A2Ls. While slightly more flammable than existing hydrofluorocarbon-base (HFC) refrigerants, HFOs are much less flammable than hydrocarbons, which are classified as A3 (two categories higher on the ASHRAE flammability spectrum). Moreover, such refrigerants offer an excellent alternative to substances with higher toxicity, such as R-717. The listing of A2L refrigerants in SNAP Rule 26 clearly indicates that such refrigerants can be used safely in commercial refrigeration as well as many other applications, which are subject to the SNAP Program, when adhering to the applicable safety standards.
Humidity can influence employee health and productivity in the workplace. Humidity, temperature, and ventilation all work in concert to create a healthy indoor environment that supports overall occupant well-being. “Dry indoor air can cause discomfort in the form of dry skin, eyes, and throat for staff and visitors,” says Jennifer Montville, Director of Marketing at DriSteem, a manufacturer of humidification systems. Air-related health issues “There are real costs associated with health-related issues caused by dry air, including a higher occurrence of infections and increased rates of staff absenteeism?” Maintaining a comfortable work environment, including the correct humidity levels, prevents respiratory issues and reduces the spread of illnesses, ensuring a healthy working environment and boosting productivity and efficiency, says Montville. humidity levels Humidified spaces help keep facility costs down by improving thermal comfort at lower temperatures Maintaining humidity levels between 40% and 60% RH is ideal for mitigating virus transmission, she comments. Humidified spaces feel warmer and are more comfortable for employees, which in turn increases their productivity with improved concentration and less fatigue. It also helps keep facility costs down by improving thermal comfort at lower temperatures. dehumidifiers Employing dehumidifiers to keep humidity levels from rising above that 60% RH threshold is also important. Removing excess moisture from the air reduces distraction from unpleasant smells or health issues caused by mold, mildew, or fungi that thrive in moist environments. All the ways that proper humidity levels affect employee health and productivity in the workplace also contribute to increased customer satisfaction in office and retail spaces, says Montville. preventing product issues “We all prefer to spend time in places where we feel physically comfortable,” she says. “Customers in offices and retail spaces are no different. When physical comfort is not an issue, we are likely to spend more time and engage more deeply.” Well-managed humidity levels also help to prevent product issues such as shrinkage, warping, or degradation due to moisture fluctuations. Food quality is particularly impacted by humidity levels. In a retail store, this can translate to spending more time shopping in a store and a more positive opinion of the products being considered. recommended indoor relative humidity level Keeping relative humidity levels within the range ensures the health and safety of building occupants The recommended indoor relative humidity level ranges from 30% to 60% RH, according to guidelines published by the American Society of Heating, Refrigerating, and Air-Conditioning Engineers (ASHRAE). Keeping relative humidity levels within this range ensures the health and safety of building occupants without promoting mold growth or other indoor air quality issues. air quality goals With that said, the type of indoor space, air quality goals, and how the space is used will determine the best relative humidity levels for each facility, according to Montville. Machinery and sensitive electronic equipment are vulnerable to low or fluctuating moisture levels. Static electricity buildup and electrical malfunctions are among the potential consequences of inadequate humidity control. precise humidity control Many industrial processes depend on the consistent quality of materials, and fluctuations in relative humidity (RH) can result in less-than-ideal inputs which in turn impact the quality of final products. From preventing mold growth, spoilage, and texture deterioration in food processing to safeguarding medication stability, efficacy, and safety of pharmaceuticals, precise humidity control is critical to achieving intended results. Optimal RH levels Adequate humidity also supports the body's natural defense mechanisms, enhancing the effectiveness Maintaining appropriate humidity levels is essential for infection control. Optimal RH levels can inhibit the growth and transmission of airborne pathogens, such as viruses, bacteria, and fungi. Adequate humidity also supports the body's natural defense mechanisms, enhancing the effectiveness of respiratory tract mucous membranes in trapping and neutralizing pathogens. Conversely, dry indoor air impairs these defenses, increasing susceptibility to respiratory infections. humidity control systems Investing in commercial humidity control systems, such as those offered by DriSteem, can effectively regulate RH levels within facilities. “These systems provide flexibility and precision in catering to specific humidity needs across different areas within the facility,” says Montville. Whether integrating humidity control solutions in existing structures or implementing them in new buildings, factors such as the type of indoor space, energy source, required maintenance, and capacity determine the best technology for each building, she says.
It takes a proliferation of data centers to serve the growing computing needs of the Internet, and all those servers churning away create plenty of heat. Might some of that heat be harnessed and used for residential or commercial heating? The emergence of district heating systems, which provide thermal energy to multiple buildings from a single source, demonstrates the approach has broad possibilities. Air-cooled chillers and air-handling units used to cool data centers are like the technologies that cool residences and businesses. They just operate on a larger scale and require a higher degree of resilience and redundancy to ensure data center servers operate without interruption. District heating system The law of physics dictates that the energy you put into a data server will come out as heat, and heat is a byproduct of data center cooling systems. Rather than exhaust that heat into the outside environment, how can it be captured and channeled into a district heating system to heat water and/or to provide warmth to homes and businesses in the same neighborhood as the data center? Law of physics dictates that the energy you put into a data server will come out as heat Mitsubishi Electric designs engineered solutions that both cool data centers and generate heat output that can be captured for district heating applications. “We want to capture the heat and repurpose it for someone else to use,” says Simon Prichard, Product Strategy Manager for Engineered Solutions for Mitsubishi Electric. Reusing wasted heat from data centers can help to decarbonize heating. United Kingdom's Energy Act 2023 An additional heat pump can be used to increase the “low-grade heat” generated by a data center to the temperature needed for district heating. Alternatively, district heating systems might be upgraded to accommodate the lower-temperature heat from data centers. Additional heat pump can be used to increase the “low-grade heat” generated by a data center. The United Kingdom and other governments globally are promoting the creation of district heating networks. Legislation such as the United Kingdom's Energy Act 2023 identifies areas within England where certain new and existing buildings will be required to connect into district heating networks. Legislation is pushing developers toward district heating and away from the use of fossil fuels. District heating applications Water cooling is a developing technology for data centers, which mostly use air-cooling systems In November 2023, the UK government awarded £36 million to a district heating system in West London that will share data center waste heat with up to 10,000 new homes. Hot air from a data center can provide some of the energy needed for a district heating system, and water-cooling systems can provide even more. Water cooling is a developing technology for data centers, which mostly use air cooling systems. Cooperation is needed to realize the scenario of capturing the heat from data centers for district heating applications. Government legislation can drive requirements to embrace the approach, but the multiple involved parties, including data center operators and the architects and engineers creating nearby communities, must also cooperate. Greater ESG goals Energy must be reused in the geographic area immediately surrounding the data center for the scenario to be financially viable. In an industrial estate, for example, the excess heat could be used for nearby farming; the reuse is not restricted to domestic or residential applications. The various parties tend to be “siloed,” so a concerted effort of “joined-up thinking” is needed to bring all the parties to the table to enable such a system. Construction of new data centers is accelerating, and the centers are getting larger. Construction of new data centers is accelerating, and the centers are getting larger. Currently, 4 or 5% of total electricity output is used by data centers, and ways to reuse that energy are a growing priority for ethical companies in the data center market. Large companies that use data centers are drawn to the district heating scenario to achieve greater ESG (Environmental, Social, and Governance) goals. Moving forward, it behooves everyone to think of data centers as not just generating data but as energy centers generating sustainable energy. Mitsubishi Electric’s products MEWALL mixes high version with energy efficiency, space optimization, and cost-effectiveness “We live in a connected world, and we need data centers,” says Prichard. “The world won’t work without them, but many people don’t know what a data center is and how much we rely on them. Society doesn’t realize how embedded they are.” Among Mitsubishi Electric’s products for the data center market is the MEWALL air handling unit, a “wall” of fans with built-in controls, valves, and filters that are mounted alongside a suite of data servers. MEWALL combines high performance with energy efficiency, space optimization, and cost-effectiveness. Water circulates inside the fans, using cold water produced by a chiller. View of the MEWALL system Smaller data center needs can be addressed using technology such as Mitsubishi Electric’s indoor s-MEXT high-precision air conditioner connected to a Mr. Slim R32 Power Inverter outdoor unit. The indoor unit is customized to the client’s requirements for use in a data center. At the Data Center World trade show in London in March, Mitsubishi Electric used virtual reality (VR) to provide attendees with a simulated view of the MEWALL system. Given the dimensions of 4 by 2.3 meters, transporting the system to the show presented prohibitive cost and logistical challenges.
Case studies
Mulberry’s of Beaconsfield is a prestigious salon spa set in the stunning Chiltern Hills. It is known for its high-end bespoke treatments and faced a significant HVAC challenge during a peak summer heatwave. The compressor on the multi-split air conditioning condenser supplying numerous treatment areas failed, risking the comfort and satisfaction of their discerning clients. SFE Services, a Buckinghamshire-based HVAC service provider, stepped in to offer an efficient and time-critical repair. Installation and compressor challenges Mulberry's internal fit-out, had included the installation of the air conditioning system before SFE Services' involvement. When the compressor failure occurred, it was crucial to address it promptly to maintain the business’s operational standards. SFE Services responded the same day, showcasing its commitment to customer service. The team provided knowledgeable advice. They suggested repairing the existing unit instead of opting for a new and costly re-installation. While new installations are sometimes necessary, SFE Services demonstrated that repairs can be a more sustainable and economical choice when feasible. seamless and efficient services SFE Services sourced the necessary equipment within the same week and conducted the repairs SFE Services sourced the necessary equipment within the same week and conducted the repairs out of regular business hours to avoid any disruption. Mulberry’s operates from 9 am to 8 pm so the work needed to be done without affecting trading hours. The SFE Services team’s dedication was evident as they arrived on site at 6:00 am and even provided key management to open the premises early in the morning, ensuring the work was completed seamlessly and efficiently. air conditioning and air quality In a spa setting, air conditioning and air quality are vital for ambiance, client comfort, and product efficacy. Mulberry needed a working system to create a tailored atmosphere for various treatments. For instance, when clients relax body temperature decreases so it is often preferred to have a warm environment during massages. For waxing, cooler air is essential to obtain the best treatment results. ventilation Also, proper ventilation is necessary to remove unpleasant fumes in the air while using certain products such as acetone. The ability to control the air quality and temperature not only enhances the client's experience but also serves as a unique selling point for the business. The presence of air conditioning & ventilation becomes especially noticeable when it is absent, underlining its importance. benefits of air conditioning system Clients can enjoy a comfortable setting for treatments like body massages, which might otherwise be unappealing Mulberry highlighted the benefits of having a reliable air conditioning system. It can offer a perfect environment tailored to each client's needs, even during a summer heatwave. This capability sets them apart from competitors, as clients can enjoy a comfortable setting for treatments like body massages, which might otherwise be unappealing in hot weather. customer-focused HVAC solutions SFE Services intervention at Mulberry’s of Beaconsfield exemplifies their commitment to providing timely, knowledgeable, and customer-focused HVAC solutions. SFE Services' ability to work around the salon’s long hours, coupled with their expertise in offering economical options, highlights their position as a trusted service provider in the HVAC industry.
To adequately heat the 111 Murray Street residential skyscraper in New York, the owner sought an effective way to maintain the aesthetic of the mostly glass building without being obtrusive to its design. Custom convection style heaters, mounted in the building’s millwork by Faber Industrial Technologies, proved to be the game-changing resolution. “Convection heaters provide warmth and heat to a specific area or room by circulating air and heating it using a highly efficient electric element,” explained Andrew Martin, Manager of Product Management with Marley Engineered Products. He adds, “Designed for quiet, controlled comfort, they are ideal for both residential and commercial applications, including living rooms and bedrooms, offices, hallways, lobbies, conference rooms, retail stores and buildings with floor-to-ceiling windows.” Installing heaters while maintaining aesthetics 111 Murray Street is a 792-foot-tall residential skyscraper with 156 luxury condominiums Located in the Financial District and Tribeca neighborhoods in Lower Manhattan, 111 Murray Street is a 792-foot-tall residential skyscraper with 156 luxury condominiums and 2,100 square feet of retail space on the ground floor. Due to mechanical constraints exacerbated by the building’s slim design, hot water was not available in most of the upper residences, rendering hydronic heating systems impractical. Therefore, the client requested Berko ASL3 convector heaters from Marley Engineered Products to be installed for elegant, supplemental comfort for heat loss, condensation prevention and continuous warmth throughout each condo. The challenge, however, came from their preference to keep the heaters hidden for aesthetic reasons. “The varying heights and angles of the millwork in each condo limited our ability to install the heaters directly where we wanted them,” said Christopher Smith, a Heater Manufacturing Representative with Faber Industrial Technologies, adding “Therefore, we needed a custom design that enabled us to mount the heaters properly while also keeping them out of sight.” Hidden Heat for Unmatched Comfort and Elegance The solution involved fabricating and supplying custom dual inlet convector heaters, which were then mounted within the millwork of each condominium unit. Using a thermocouple array, the engineering team at Marley tested the Berko ASL3 convectors – at 125 watts per foot and 120V – inside a customer-supplied demo millwork section sent from New York City. After making some adjustments to the design, thermal couplers were utilized on both the heaters and their enclosures to ensure their surface temperatures were within Marley Engineered Products’ limits to pass a UL site inspection. Berko ASL3 convector heaters The result was an ‘invisible solution’ in which none of the controls or heaters could be seen in the residential units Next, Smith coordinated with the electrical and mechanical contractors on-site to fit the heaters into each condo’s temperature control system using power relays. The result was an ‘invisible solution’ in which none of the controls or heaters could be seen in the residential units. “Innovation and collaboration converged as we tailored a custom heating solution, seamlessly blending functionality and aesthetics,” explained Christopher Smith, adding “In fabricating this ‘invisible solution’ for the client, our dedicated team and the coordination of skilled contractors transformed these condos into spaces that harmonize comfort and elegance and exemplify the blending of form and function.” Berko ASL3 convector heaters The success of the project not only resulted in an extremely satisfied customer, but also left the contractors pleased with the uninterrupted delivery and installation of the heaters. They were further impressed when the custom heater and millwork system passed the UL site inspector’s test after just one evaluation. To acknowledge the innovative approach and exceptional achievements demonstrated by the Faber team in overcoming the challenges faced during this project, Marley Engineered Products awarded Smith the 2023 Jim Herring Memorial Silver Fox Award at its recent national sales meeting. Solving unique heating or ventilation problems “This award for excellence in solution design embodies the spirit of Herring, who was always up for a challenge and most happy when solving a unique heating or ventilation problem,” said Sean Pesce, Acting Director of Sales for Marley Engineered Products. He adds, “Chris and his team perfectly captured Jim’s talent for finding creative solutions to the most complex issues and left a lasting impression on the client.”
Kepier School's phased transition to low-carbon CIAT heating technologies has delivered generous energy savings within a year of installation. CIAT worked with partners to initiate the school’s journey to net zero in 2022, returning to measure performance and optimize the system. CIAT is a part of Carrier Global Corporation, a global pioneer in intelligent climate and energy solutions. New high-efficiency heat emitters CIAT worked with BREng Hull Ltd, AA Projects, Quora Group, and Cool Designs Ltd to create a phased decarbonization plan for Kepier School in Northeast England, aided by the Condition Improvement Fund (CIF). Recognizing the challenges faced by many schools, Oliver Sanders, Carrier Commercial HVAC Director, United Kingdom, and Ireland, said, "For schools with new gas boilers aiming to reach net zero, it's most cost-effective to integrate them into a modernized heating infrastructure, ready for the next transition phase to heat pumps when the boilers reach end-of-life." Project featured a heating audit The project involved a heating audit identifying the need for new high-efficiency heat emitters The project involved a heating audit identifying the need for new high-efficiency heat emitters. Conventional radiators were replaced with seven surface-mounted high-level CIAT MajorLine and 31 CIAT COADIS fan coil units (FCUs). The seven gas boilers installed in 2019 were integrated into the new system's infrastructure, enabling them to be replaced as required to improve system efficiency and cost savings. Sizeable energy savings A subsequent review revealed sizeable energy savings. Gas usage was compared before and after the pandemic to avoid skewed data due to COVID-19 school closures. Findings revealed an 8.6% reduction of 2,824 m3 (~31,446.41 kWhr) from March 2022 to March 2023 compared to the period from March 2019 to March 2020. This achievement reduced the school’s carbon footprint and resulted in an 8% annual cost saving of ~£800 (average based on gas price fluctuations between March 2019-2020 and March 2022-2023). CIAT project partners BREng Hull CIAT project partners BREng Hull and installer Quora Group returned to the school to optimize system operating gains Following commission, CIAT project partners BREng Hull and installer Quora Group returned to the school to optimize system operating gains. "The process doesn’t stop once a solution has been designed, installed, and commissioned," said Rob Smelt, Managing Director of BREng Hull, adding "Experience shows that there are often significant additional gains to be made by optimizing the system in light of its real-world operation." The inspection revealed that some areas were imbalanced while others operated at sub-optimal temperatures. These issues were addressed to improve occupant comfort and reduce energy use and running costs. Carrier’s 2030 ESG Goal "The comfort level has improved significantly," said Brian Dixon, Kepier School Estates Manager, adding "We already gained control over specific rooms and areas, as opposed to the old ‘on or off’ heating system, and the latest work seems to have improved things even more. Future phases in our decarbonization plan will yield even greater energy and cost savings for the school." BREng Hull worked closely with equipment supplier Cool Designs Ltd during the scoping and specification stages, supported by CIAT application specialists. Projects like these contribute to Carrier’s 2030 Environmental, Social and Governance (ESG) Goal of reducing its customers’ carbon footprint by more than one gigaton.
Sophisticated temperature control using Fujitsu General Air Conditioning UK technology is delivering the best possible growing conditions for a vertical farming enterprise in Northamptonshire. Vertical farming involves growing food indoors on multiple levels, in vertically stacked layers, using UV lighting. With arable space increasingly coming under pressure from urbanization, the technique aims to provide an efficient and sustainable source of food into the future. energy and resource-efficient Vertical Future says its systems use up to 98% less water compared to traditional farming, are energy and resource-efficient, and can grow the same amount of produce in 1% of the space when compared to traditional methods. The installation was carried out by CSL Air Conditioning with equipment supplied by distributor Oceanair. monitoring and control technologies Darren James, Director of Vertical Future, said, “We deliver advanced growing solutions tailored to an industry that demands unparalleled precision and control. Our systems integrate sophisticated monitoring and control technologies, ensuring the optimum growth environment to maximize crop quality and yield." “I was extremely impressed with the combined work of both Fujitsu and Oceanair on this project." choosing equipments "Both companies attended the site in tandem so that they could come up with the best option for this project in loadings and efficiency, and choose the relevant equipment within the area where we could install the systems." “This meant more than one site visit but they kept me informed throughout the design stage of the project and it has worked wonders. The site has been up and running for over 12 months with no issues.’’ Controlled Environment Agriculture (CEA) technology By monitoring every aspect of the environment, it can achieve the best possible yield For the installation at Syan Farms in Horton, CSL Air Conditioning chose equipment from Fujitsu to meet the precise requirements of the customer and end-user. Electrical installation was carried out by a third party. Syan Farms uses Controlled Environment Agriculture (CEA) technology, which sets the temperature, light, and humidity within each growing stack. By monitoring every aspect of the environment, it can achieve the best possible yield and ensure crops are never affected by poor weather conditions or land damage. addressing air conditioning challenges Dave Crate from CSL Air Conditioning, said, “The biggest challenge is designing a system that can distribute air efficiently across the growing area." "We have developed a solution with all air conditioning units installed at a high level, with cool air sinking across the growing pods and any heat rising into the units. The wall mounts are positioned perpendicular to the growing racks to deliver air across the vertically stacked pods.’’ Fujitsu 22kW High Static Duct Units The ducted units are mounted centrally, and each uses a flexible fabric duct sock to distribute air evenly Oceanair supplied CSL with the equipment needed to keep the growing area at a constant 23°C. It was also crucial to design a system which avoided high-velocity air movement in the 30m2 space, as the plants require conditions as close to natural as possible. Two Fujitsu 22kW High Static Duct Units are paired with 22kW HP Inverter Condensers. The ducted units are mounted centrally, and each uses a flexible fabric duct sock to distribute air evenly along the center of the warehouse. These units work alongside eight Fujitsu 9.4kW Inverter Heat Pump Condensers, connected to eight 9.4kW Wall Mount Units. single controller operation The two groups of four systems, operating off a single controller, are sited at high levels on facing walls perpendicular to the growing racks to prevent excess air movement. Tony Holland of Oceanair said, “We know from long experience the capabilities of the Fujitsu kit and were confident that it was the correct choice for Vertical Future at Syan Farms." “It was a new experience to work out climate control loadings for plants rather than people but working as a team of manufacturers, distributors, engineers, and end users, we came up with a grid system to make sure each section had the correct loading to do the job and the proof of the warehouse now up and running and working to its full capacity is a testament to all parties concerned.” Fujitsu 6.8kW Multi Condenser The installation marks a significant leap forward from the container-based modules with localized cooling Elsewhere on site, a multi-split system consisting of a Fujitsu 6.8kW Multi Condenser connected to two 3.4kW Wall Mount Units and a Compact Cassette serves the entrance, offices, and meeting area. The project is the first of this size for Vertical Future and further sites are in development. For Syan Farms, the installation marks a significant leap forward from the container-based modules with localized cooling used previously. Food security Kelly Bullivant, Distribution Account Manager at Fujitsu General Air Conditioning, said, “Food security is becoming increasingly important and we are proud to be able to contribute to the development of vertical farming." "Our equipment is ideally suited to the precision needed for an installation of this type.’’
When the Florida Keys Aqueduct Authority opens its upgraded desalination plant on Stock Island, Danfoss high-pressure pumps and energy recovery devices will radically improve the energy efficiency of a SWRO plant that plays a central role in the Florida Keys water supply strategy. The Florida Keys Aqueduct Authority (FKAA) supplies 20 million gallons of potable water per day (75.7k m3/d) to its nearly 80,000 customers in the Florida Keys. While most of the water is normally sourced in aquifers, FKAA also operates two seawater reverse osmosis (SWRO) plants for emergency purposes and as a supplemental supply in periods of high demand. FKAA initiated the SWRO plant upgrade FKAA initiated the upgrade of one of these plants, the Kermit H. Lewin Water Treatment Plant located on Stock Island, to increase its capacity, make it more resilient to hurricanes and rising flood levels, and improve its energy efficiency. Since opening in 1980, not only have guidelines for storm protection of such critical infrastructure changed significantly, so has the potential to save on the energy required by desalination. Designed to withstand future floods and hurricanes With sustained winds above 157 mph, such storms can cause severe damage to everything in their path To improve resiliency to extreme weather events in the low-lying Florida Keys, the entire site and facility have now been upgraded to withstand Category 5 hurricanes, the most dangerous level of tropical storms. With sustained winds above 157 mph (252 kph), such storms can cause severe damage to everything in their path. Accordingly, the refurbished facility lifts all electrical and mechanical equipment above the base flood elevation and the expected sea-level rise anticipated by 2060, effectively placing the plant’s desalination operations on stilts to mitigate the risk of severe flooding. improve the plant’s energy efficiency Another key goal of the upgrade was to improve the plant’s energy efficiency at the same time as doubling its production capacity from 2 MGD (7,500 m3/d) to 4 MGD (15,000 m3/d). To bring the refurbished plant up to date and reduce its financial and environmental costs, Carollo, a major U.S. engineering firm specializing in water and wastewater facilities, specified the latest axial-piston high-pressure pumps to replace legacy centrifugal pumps and swapped out old turbines for the newest active isobaric energy recovery technology. Upgraded plant to consist of four RO trains This innovative high-pressure setup dramatically reduces the plant’s energy needs This innovative high-pressure setup dramatically reduces the plant’s energy needs. In the new Kermit H. Lewin Water Treatment Plant being built by Biwater, a world pioneer in water treatment, the RO process-specific energy consumption will be slashed from 25.6 kW/kgal (6.77 kWh/m3) to 8.6 kW/kgal (2.27 kWh/m3). With this improvement, the new plant will be among the most energy-efficient in its class, with significantly reduced electricity bills and greenhouse gas emissions. The upgraded plant will consist of four RO trains, each of which includes two Danfoss APP 86 high-pressure pumps and three Danfoss iSave 70 ERDs. Improvement in energy efficiency In addition to the dramatic improvement in energy efficiency, configuring each train with parallel high-pressure pumps provides additional resilience and other benefits: the smaller pumps are easier to lift and work on, and it is now affordable to keep a spare pump in stock. The new improved plant will come online in Q4 2024. The new Kermit H. Lewin Water Treatment Plant is located just north of the existing plant. Construction began in Q3 2021 and will be completed by Q2 2024. The plant is expected to be fully operational by Q4 2024.
Shadow Industrial (SI), one of the UK’s pioneering infrared heating specialists, has been chosen to refit the heating systems at the London Boroughs of Camden and Islington’s jointly-owned Hornsey Street Refuse & Recycling Center. The decision to use SI’s cutting-edge heaters was made on the recommendation of M&E contractor, Vitalenergi London, which was appointed to update the site’s HVAC. Operational Emissions By 2030 Replacing the building’s 300 m2 existing AmbiRad fan heater system, at just over £25,000, the project will see Shadow Industrial fit 35 of its zero-emission, high-performance heaters across the entire facility. This comes in at a far lower cost, often a 50-75% saving, and increased efficiency than many other alternative electric heating systems. The project will see Shadow Industrial fit 35 of its zero-emission, high-performance heaters Predicted to reduce energy consumption by 80%, this represents a landmark moment for shortwave infrared in industrial settings. Not only that, the replacement of existing heating systems with a low-cost, more sustainable alternative perfectly aligns with both Camden and Islington Council’s Climate Action Plans which seek to achieve Net Zero operational emissions by 2030. Shadow Industrial’s Technology As Graham Hughes from Islington Council says, “When Vitalenergi first introduced us to Shadow Industrial’s technology we were very impressed, particularly by its capabilities and relatively low operational costs." "It’s going to make a massive contribution to our efforts, alongside Camden Council to reduce emissions. We’ll also be able to approach our heating strategy in a far more diverse way, keeping costs down and passing those savings onto taxpayers.” The Heat Is On The technology works by emitting focused radiant heat through precisely-configured reflectors Not only will Shadow Industrial’s heating systems shrink the center’s carbon footprint, but they will also improve energy efficiency. This is predominantly due to the way shortwave infrared works, in contrast to traditional electric and gas-powered central heating. The technology works by emitting focused radiant heat through precisely-configured reflectors. Essentially it heats the person, not the air around them, significantly reducing the amount of heat lost to the atmosphere. This comes into its own in large-span, high-ceilinged structures that experience heavy traffic constantly entering in and out, pioneering to a consistent draft. Wall-mounted or ceiling-hung, directed downwards at individuals, the energy creates a comfortable and instant warmth reminiscent of the gentle heat of the sun. In Control Plug-and-play these light heaters are easy to install and operate, compared to formal systems Plug-and-play these lightweight heaters are easy to install and operate, compared to traditional systems. It’s helping to get a practical and scalable heating network up and running within an industrial facility quickly, with minimal disruption to day-to-day operations. Even better, unlike most gas and electric systems, these heaters can be turned on and off on demand as and when personnel are working in specific areas across the site. The instantaneousness of the heat emitted means it can deliver maximum effectiveness at the click of a switch, and extinguish at the same rate. This means no part of the build is heated unnecessarily. Shadow Industrial’s Heaters As Luke Chappell, Vitalenergi’s lead design engineer (mechanical) on the project says, “Shortwave infrared’s set to be a serious market disruptor in the industrial heating market. It’s a game-changer for local authority and public sector projects, which are both subject to strict sustainability briefs and budgetary constraints." "We cannot wait to see the positive impact Shadow Industrial’s heaters will have on those working within, and managing, the Hornsey Street Refuse & Recycling Center. The Shadow Industrial team has been amazing throughout the process and we looking forward to partnering again on future projects.” Installation of Shadow Industrial’s new system was completed at the start of Q2 2024.
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Round table discussion
There is a severe shortage of skilled technicians in the HVAC trade, reflecting an urgent need to attract more employees to careers in HVAC. The estimated 80,000 unfilled positions across the United States are the result of multiple trends, from an aging workforce to a lack of training and education. There is also a public perception problem: HVAC jobs are often seen as dirty, sweaty, and unskilled positions. But how can the industry address the problem? We asked our Expert Panel Roundtable: How can the industry attract employees to career opportunities in HVAC?
The HVAC market is a rapidly changing environment on a variety of fronts, from the introduction of new refrigerants to the increasing use of artificial intelligence to the embrace of interconnected systems in the Internet of Things (IoT) environment. We asked our Expert Panel Roundtable: How will the HVAC market change in the next five years?
Like most industries, the future of the HVAC market is being driven by technology. In the world of HVAC as in life, technology touches nearly everything we do. Changes in technology can affect the demand for various products or even make products obsolete. Current technology shifts in HVAC are likely to have profound impacts and change the industry as we know it. We asked our Expert Panel Roundtable: What is the biggest technology change currently happening in the HVAC market?
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