HVAC Software
Quilt, a pioneering innovator in smart home climate technology, announced an evolution in its business with the introduction of its Certified Partner Program, a collaborative initiative connecting HVAC professionals with Quilt's category-defining heat pumps. As part of this strategic expansion, the company is also broadening its service to three new markets this year - Los Angeles, Seattle, and Portland - in addition to continuing its successful operations in the San Francisco Bay Area. Quilt&...
Following its European debut in September 2024, the compact Yutaki M R32 Series 2 air-to-water heat pump is now fully available in the UK market. Designed with sustainability and efficiency in mind, it delivers space heating, cooling, and domestic hot water (DHW) — all in a sleek, modern unit ideal for small homes and new-build properties. With models ranging from 4.3 kW to 8 kW, the Yutaki M Series 2 fits perfectly into homes with limited indoor space. Its monobloc design means everyt...
“Operating in an industry that has a significant impact on counteracting climate change, as well as on the delivery of hygienic drinking water, GF Building Flow Solutions strives continuously to pioneer in sustainable water solutions for buildings." "The manufacturing of our products and solutions is based on sound environmental management practices, embracing renewable energy sources across our global operations to reduce their environmental footprint. We are committed to takin...
GF Building Flow Solutions advances its carbon-neutral journey, adding three more manufacturing sites – Cerkezkoy (Turkey), Ecoflex production in Hassfurt (Germany), and Apple Valley (USA) – to its carbon-neutral operations (Scope 1 & 2). This result highlights GF Building Flow Solutions’ ongoing commitment to minimize resource consumption. Manufacturing of products and solutions “Operating in an industry that has a significant impact on counteracting c...
Medford Wellington, a business continuity company that has been providing New England enterprises with commercial services and construction for almost 60 years, announced a strategic partnership with Morris Mechanical, a well-respected HVAC service provider based in Clinton, MA. This marks Medford Wellington’s third expansion in the past year, reinforcing its commitment to meeting growing demand and serving as a single-source partner for businesses across New England. Morris Mechan...
Trane Technologies, a climate innovator, has been recognized for its leadership in corporate transparency and performance on climate by CDP, earning a place on its annual ‘A List’ for the third consecutive year. Of the record 22,400 companies that received a climate score this year, Trane Technologies is distinguished as part of the 2% of scored companies to earn an ‘A’ rating. CDP’s rigorous scoring process CDP’s rigorous scoring process assesses the compr...
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Master is proud to announce the nationwide addition of Hitachi residential HVAC products, marking a major expansion of its industry-pioneering portfolio and a strengthened partnership with Johnson Controls-Hitachi Air Conditioning. With more than 70 years of expertise in residential air conditioning, more than 40 years of pioneering DC inverter technology, and most recently, the introduction of the groundbreaking FrostWash™ technology, Johnson Controls-Hitachi Air Conditioning is a global pioneer in innovation and reliability. Advanced heating and cooling solutions Now, Canadian contractors will have access to its advanced heating and cooling solutions, backed by Master’s trusted distribution and support network. “This launch marks an exciting new chapter for Master and our customers,” said Keith Strachan, Senior Vice President, Distribution at Master. “Hitachi’s cutting-edge technology, including features like FrostWash and HeatForce, offers the efficiency, durability, and performance that contractors need—supported by our dedicated teams to ensure seamless integration.” Hitachi heat pump models Hitachi residential products will be available at Master’s distribution centers across Canada starting in April FrostWash™ automatically deep cleans the indoor coil by freezing, melting, and flushing away dirt and pollutants, ensuring cleaner air, reduced maintenance, and long-term efficiency. Meanwhile, Hitachi heat pump models with HeatForce deliver faster, more powerful heating in extreme cold, providing reliable warmth and energy savings even in subzero temperatures. These features make Hitachi heat pumps a standout choice for Canadian homes. Hitachi residential products will be available at Master’s distribution centers across Canada starting in April, ensuring fast access for dealers nationwide. Unmatched Support for Dealers and Installers Master is committed to making Johnson Controls-Hitachi Air Conditioning’s introduction seamless for dealers by providing industry-pioneering support and expertise. What’s in store for dealers? Comprehensive bilingual marketing materials, including brochures and a dedicated Hitachi Residential landing page on Master.ca. Nationwide availability of most products, ensuring accessibility across Canada Exclusive dealer training and ongoing technical support to integrate Hitachi products effortlessly into the market. Inclusion in the YORK® and Coleman Dealer Programs by Johnson Controls, simplifying the process for contractors looking to bundle ducted and ductless solutions under one trusted platform. Innovation in energy-efficient HVAC solutions Hitachi will also be a Gold Sponsor at the Heat Pump Symposium in Toronto on May 6, 2025 The Hitachi airHome 600 heat pump system will be showcased at MCEE Montreal on April 24-25, 2025, at the Master booth (#701), offering attendees a firsthand look at its cutting-edge technology. Hitachi will also be a Gold Sponsor at the Heat Pump Symposium in Toronto on May 6, 2025, further reinforcing its commitment to innovation in energy-efficient HVAC solutions. Innovation and growth in the Canadian HVAC industry “Master has been a valued partner of Johnson Controls for more than 50 years, and we’re thrilled to expand on the partnership and on the Hitachi product reach in Canada through Master’s vast distribution and support network,” said David Budzinski, chief executive officer, Johnson Controls-Hitachi Air Conditioning. “We are fully committed to equipping our dealers with the tools, training and support they need for success. This is just the beginning of an exciting partnership that will drive innovation and growth in the Canadian HVAC industry.” The official launch of Hitachi residential products is set for April 14, 2025.
Boiler manufacturer, Navien UK, has unveiled a brand-new compact system boiler, helping homeowners benefit from all the advantages of its NCB500 combi boilers, such as a 10-year warranty, stainless steel heat exchanger and cupboard fit dimensions. Designed for modern family homes, Navien’s NCB500 system boiler is a great option for homeowners looking for a cost-effective yet advanced heating solution, which is the ideal choice for properties having an existing hot water cylinder. First generation of NCB range Navien now has the product lineup to offer installers and their customers heating The new addition to the UK market comes as the manufacturer looks to bolster its position within the industry, becoming one of the first to offer a complete suite of heating and hot water appliances. Having entered the market with its NCB-Ce gas boilers – the first generation of its NCB range – back in 2014, Navien now has the product lineup to offer installers and their customers heating and hot water solutions to suit the needs of residential properties across the country. NCB500 system boiler Commenting on the launch, Graham Parkes, commercial director at Navien UK, said: “We’re delighted to be adding the NCB500 system boiler to our already impressive product lineup. This addition offers installers an extended range of solutions to suit the needs of their customers but also.” The NCB500 system boiler joins Navien’s extensive range, including its all-new PEM750 heat pump, NCB gas-powered boilers, LCB Blue Flame oil-powered boilers, NPE water heater, and AI-powered smart controls. Navien's Smart Plus controls NCB500 system boiler has an optimal version for homeowners, thanks to its steel heat exchangers Designed with the homeowner in mind, the NCB500 system boiler can deliver optimal performance for homeowners, thanks to its stainless-steel heat exchangers, which help improve the boiler's durability and lifespan. The intuitive text-driven display seamlessly integrates with Navien's Smart Plus controls, allowing homeowners to monitor their energy usage and achieve optimal performance with greater ease. NG and LPG conversion kit Graham continued: “In regions where water pressure fluctuates, system boilers are often the ideal choice to ensure more hot water availability, serving as a more economical and practical solution for household needs." The NCB500 system boiler comes with an NG and LPG conversion kit in the box a beneficial feature that is easy to install and allows installers to deliver dependable heating and hot water to homeowners without mains gas access. NCB500 system boiler's features NCB500 system boiler's fully modulating feature is a testament to its adaptability Furthermore, the NCB500 system boiler's fully modulating feature is a testament to its adaptability, allowing it to alternate between high and low outputs to suit various installation options. With a range of 15kW to 30kW, the system can be tailored to different household sizes, ensuring flexibility for effortless installations. NCB500 system boiler's 10-year warranty It's lightweight, compact cupboard fit further enhances its adaptability, and by using space efficiently, the system can effortlessly integrate into compact utility areas such as a kitchen cupboard or utility area. The NCB500 system boiler also offers homeowners a comprehensive 10-year warranty, ensuring lasting peace of mind as a standard feature.
Nowadays, products are experiencing progressively shorter life cycles, demanding businesses to enhance their production flexibility. The key to navigating this challenge lies in embracing adaptable technologies capable of swiftly accommodating frequent redesigns. Precise and automated machinery emerges as a cornerstone in maintaining quality, accuracy and aesthetics in manufacturing processes. With the industry facing a shortage of skilled labor, the significance of intuitive, highly automated machinery becomes even more pronounced, reducing reliance on manual labor and streamlining operations. Environmental goals Furthermore, sustainability considerations play a pivotal role in shaping industry preferences. There is a heightened demand for machinery that not only delivers on performance but also boasts low operational and maintenance costs, optimized energy efficiency, and minimal raw material consumption per unit of output. Embracing such sustainable practices aligns with broader environmental goals while also contributing to the bottom line through cost savings and resource efficiency. Prima Power range of technologies Prima Power product lineup encompasses a wide array of solutions, including 2D and 3D laser machines For nearly half a century, Prima Power has been a pioneer in sheet metal processing machinery, offering a comprehensive range of technologies targeted to the evolving needs of its customers. Its commitment to "Evolve by integration" reflects the dedication to staying alongside customers, listening to their needs, and addressing the challenges of progress together. Prima Power product lineup encompasses a wide array of solutions, including 2D and 3D laser machines, punching and combined punch-laser and punch-shear machines, press brakes, panel benders, flexible manufacturing systems, storage solutions, robotic solutions, automation, and software. Prima Power's response to market challenges Taking into consideration industry demands and a commitment to innovation, Prima Power developed the initial panel bender in 1990, securing its first patent. Fast forward to today, Prima Power servo-electric bending technology stands as a testament to its dedication to efficiency. By strategically utilizing electricity at precise intervals, panel benders optimize energy consumption, resulting in reduced costs and a smaller environmental footprint. By eliminating the need for hydraulic oils used in traditional machinery, these solutions contribute to a cleaner environment while boosting energy efficiency – a key aspect of our Green means® commitment. Prima Power machinery range of configurations Prima Power machinery offers a range of designs and sizes, meticulously designed to meet unique specifications Moreover, these advancements enhance bending accuracy, significantly increasing product quality and reducing material waste by accurately regulating bending angle and speed. Their impressive deceleration/acceleration capabilities streamline bending operations, while their versatility in processing various materials, coupled with fewer moving parts leading to reduced maintenance requirements, ensures reliability in a wide range of applications. Whether their operations involve small-scale production runs or intricate bending profiles, Prima Power machinery offers a range of configurations and sizes, meticulously designed to meet unique manufacturing specifications with unparalleled precision. Integration of DABA technology Prima Power panel bender effortlessly processes materials up to 3.5 mm thick (mild steel), ensuring outstanding accuracy and repeatability, and features an increased bending capability with the new bending height of 264 mm (+30% compared to standard panel benders). The integration of DABA technology (Dynamic Adjustment of Bending Angle) addresses customer demands for precise bends within tolerance limits. DABA employs servo-electric movements and sophisticated correction algorithms to minimize setup time and enhance precision. Technological Material Database for future reference Further support for the machine operator is provided by the patented API solution tool Further support for the machine operator is provided by the patented API (Advanced Profile Inspection) solution tool, a system that measures the angle of a bend through subsequent iterations of measurements, corrections and checks to achieve the target angle within the required tolerance. It consists of a professional camera mounted on one side of the machine, a light mounted on the opposite side, and dedicated software installed on the machine's PC. Its unique capability to work with various materials and thicknesses enables the collection of data, which can then be stored in a Technological Material Database (TMDB) for future reference. An extensive range of servo-electric bending solutions To meet various customer needs, Prima Power offers solutions targeted to specific production demands, focusing on minimizing maintenance costs and believing that there is no superior machine, only the right one for each customer. The EBe Express Bender from Prima Power is a game-changer in the field of panel bending. This fully servo-electric automated solution not only boosts bending efficiency but also adds remarkable flexibility, suitable for a multitude of production demands. Whether utilized as a standalone unit or integrated seamlessly with other Prima Power machinery in flexible manufacturing systems, the EBe Express Bender grants precision, speed, scalability, and user-friendliness. It is a highly configurable machine for loading and unloading automation. Talking about material handling, some examples are the PCD (Picking and Centering Device) a multifunctional device for positioning and centering multiple stacks or individual parts, the BTD (Bend & Turning Device) to automatically overturn, in masked time, sheet metals such as film protected and pre-painted, or deburred parts when necessary, and the USS (Unloading & Stacking System) for stacking bent parts. new BCe Smart+ strikes BCe Bending Center is tailored for clients dealing with single parts, small batches, or mass production needs The BCe Bending Center is tailored for customers dealing with single parts, small batches, or mass production needs (when integrated into a robotic cell that handles loading and unloading operations). Combining the versatility and precision of the Express Bender with a semi-automatic process, this machine ensures continuous production thanks to its innovative loading and unloading table. The new BCe Smart+ strikes the perfect balance between flexibility and productivity. This semi-automatic panel bender is the solution for high variability in small- to medium-volume batches. Integration of operators' tasks and automation systems With the integration of various options, the BCe Smart+ combines the advantages of a stand-alone machine with seamless integration between the operator's tasks and automation systems. This blend of technical solutions allows users to achieve the high production rates typical of panel benders while maintaining the ability to swiftly transition between batches and machine different parts in sequence. Benefits of panel bending Built upon the same technological foundation as BCe Smart but with fewer optional features The BCe Smart is a compact solution with an intermediate level of automation but at an affordable price for efficient semi-automatic production. This solution introduces the concept of "safety integrated" operation, allowing operators to focus solely on value-added tasks. Enhanced by visual and auditory signals, this compact machine ensures high productivity while simplifying the bending process. For those entering the sector of panel bending or seeking a more budget-friendly option, there is the BCe Sharp. Built upon the same technological foundation as BCe Smart but with fewer optional features, it delivers all the benefits of panel bending at a more accessible price point. With its compact design, the BCe Sharp effortlessly transforms blank metal sheets into finished bent parts, streamlining the operator's workflow and ensuring excellent bending quality. Automatic creation of multiple bends Completing the lineup, the Fast Bend is a bridge between traditional press brake machines and fully automatic panel benders to answer the need for multiple applications. A semi-automatic bending machine, it is compact but highly adaptable to any size of production batch. This intermediate solution offers automatic creation of multiple bends per side, while retaining manual control over loading, rotation, and unloading operations. Perfect for meeting the demand for smaller production batches, the Fast Bend combines ease of use with cost-effectiveness. Prima Power panel benders Prima Power press brakes can also be included in these robotic configurations Prima Power panel benders can be easily integrated with 6 or 7 axis industrial anthropomorphic robots, enabling fully automatic and unattended operations. Whether handling small or large batches, their easy part programming optimization and modular automatic tool change make them profitable solutions. These robotic cells boost customer productivity and deliver a rapid return on investment. Prima Power press brakes can also be included in these robotic configurations. Combining the two bending technologies enables all parts to be processed within a unified production system, maintaining high levels of productivity while minimizing costs. Extensive range of Prima Power technologies Central to panel bending solutions is Prima Power's proprietary software. Tulus® Bend, serving as the human-machine interface, offers centralized production management. It assigns tasks, organizes parts within archives, and facilitates part checking and modification of bending parameters. Master BendCam and NC Express Bend programming systems use interactive graphic techniques to simulate the bending process in a realistic way, generating optimized and safe programs. The extensive range of Prima Power technologies evolve alongside customers, integrating customization and various automation levels to meet their ever-changing needs.
NIBCO INC. introduces its PressACR® 1 3/8” OD jaw that is compatible with the RIDGID® and Milwaukee Tool® 32kN tools, as well as NIBCO’s PC-280 tool. The NIBCO PressACR fitting press end connection reduces installation time while the patented interior groove design and gray HNBR seal make it suitable for high-pressure HVACR applications rated up to 700 psi. PressACR 1 3/8” OD next generation jaw “At NIBCO, we are dedicated to providing the HVACR industry with solutions that enhance efficiency and reliability,” said Marilyn Morgan, Senior Product Manager - Fittings, of NIBCO. Marilyn Morgan adds, “The launch of our PressACR 1 3/8” OD next generation jaw reflects our commitment to innovation and our customers’ needs, enabling faster installations and greater performance in high-pressure applications.” Requirements of HVACR systems The PressACR system is a copper tube joining method that delivers consistent joint quality and is designed to meet the demands of air conditioning and refrigeration applications. Made in Stuarts Draft, VA, from the highest quality, globally-sourced pure copper, PressACR fittings meet stringent certification and compliance standards that support the higher-pressure requirements of HVACR systems.
Carrier Solutions UK has officially opened its state-of-the-art training academy in Stockport, where it will offer industry-renowned education and support for HVAC engineers across the UK. The flagship facility represents a significant investment in professional development, providing a dedicated center of excellence for engineers to train on the latest heating and cooling technologies. Carrier Solutions UK Ltd (formerly Toshiba Carrier UK Ltd) is a part of Carrier Global Corporation, a pioneer in intelligent climate and energy solutions. HVAC equipment and heating solutions The new training center spans approximately 1300 square meters and has been converted from a former warehouse to create a cutting-edge learning environment. Equipped with Carrier Solutions UK’s latest innovations and best-in-class technology, it will offer hands-on experience with an extensive multi-brand range of Carrier and Toshiba residential and light commercial HVAC equipment and heating solutions under the Viessmann and Vokèra brands, enabling engineers to refine their skills using air-to-air and air-to-water heat pumps, SHRM Advanced VRF systems, boilers, and award-winning controllers. F-Gas training rigs Additionally, the center features F-Gas training rigs for industry certification Additionally, the center features F-Gas training rigs for industry certification, making it one of the most comprehensive training facilities in the UK HVAC industry. The site will function as an accredited BPEC training center, ensuring trainees receive the highest level of industry-recognized training so they can confidently offer their services backed by a 10-year warranty. Future of the HVAC industry “This investment in training excellence is a major step in supporting the future of the UK’s HVAC industry,” said David Dunn, Managing Director, UK&I, Carrier RLC EMEA. He adds, “We are committed to equipping engineers across the country with the knowledge and expertise they need to work with the most advanced solutions available today.” First phase of a broader initiative During the official opening, industry professionals, customers, and partners were offered an exclusive first look at the facility, with the ribbon cutting by England and Sale Sharks rugby stars - George Ford and Ben Curry. This opening marks the first phase of a broader initiative, with additional training centers set to open in Wakefield, Telford, London Colney, and Plymouth later this year. Forefront of HVAC innovation “Our goal is to make high-quality training accessible to engineers nationwide,” said David Dunn, adding “By expanding our network of brand-standard training centers, we are ensuring that professionals up and down the country can train on all the equipment from across the Carrier Solutions UK portfolio, be backed by a 10-year warranty, and remain at the forefront of HVAC innovation.”
A-Gas, a world pioneer in environmentally responsible lifecycle refrigerant and fire suppressant management, acquired Refrigerant Services Inc. (RSI), a recognized brand in the Canadian refrigerant industry. The acquisition, finalized in late March 2025, further solidifies A-Gas' position as a world pioneer in the supply and lifecycle management of refrigerants and associated products and services. A-Gas' commitment A-Gas' commitment to delivering enhanced refrigerant keys and support to businesses across US This acquisition aligns with A-Gas' commitment to delivering enhanced refrigerant solutions and support to businesses across North America. It also ensures the customers in the Canadian market receive the maximum value and benefit of lifecycle refrigerant management, while maintaining access to a full range of products and services. Refrigerant industry with RSI’s "We are thrilled to welcome Refrigerant Services Inc. to A-Gas," said Mike Armstrong, Managing Director and President of A-Gas in the Americas. He adds, "We are excited to continue serving the Canadian market, combining our expertise to provide circular solutions in the refrigerant industry with RSI’s over thirty years of exceptional customer service and dedication to the Canadian market. We look forward to delivering the same dedication and expertise that has defined both companies." Refrigerant management solutions "We are excited to join forces with A-Gas, as their global expertise and resources will significantly enhance our ability to serve the Canadian market," said Jim Thomas, President of Refrigerant Services Inc. He adds, "Together, we will continue to innovate and provide environmentally responsible refrigerant management solutions that meet the evolving needs of our customers." Refrigerant recycling and waste management Both companies' leadership and brands will remain intact, ensuring continuity and familiarity Both companies' leadership and brands will remain intact, ensuring continuity and familiarity for existing customers. This strategic move allows A-Gas to leverage the strengths of both organizations, combining their expertise to better serve the evolving needs of the Canadian refrigerant market. As part of this acquisition, A-Gas is proud to join the RMC P2 Program — Canada's pioneering initiative for refrigerant recycling and responsible waste management. This step underscores the ongoing commitment to environmental stewardship and aligns with the Lifecycle Refrigerant Management approach, aimed at reducing emissions and protecting the atmosphere. Refrigerant recovery and recycling initiative This acquisition further strengthens A-Gas’ commitment to environmental leadership in Canada. By joining the RMC P2 Program, they’re proud to support the country’s pioneering refrigerant recovery and recycling initiative, helping advance responsible resource management and climate protection. A-Gas, with the support of its co-investors TPG Rise Climate and KKR, continues to strengthen its position as a world pioneer in the supply and lifecycle management of refrigerants and associated products and services. Circular practices in the refrigerant industry With this latest acquisition, A-Gas is poised to deliver enhanced solutions and support to businesses across Canada, furthering its goal of promoting environmentally conscious and circular practices in the refrigerant industry. A-Gas received legal advisory services from Stikeman Elliott LLP, financial advisory services from PricewaterhouseCoopers LLP and environmental support from Stantec Consulting Ltd.
Master is proud to announce the nationwide addition of Hitachi residential HVAC products, marking a major expansion of its industry-pioneering portfolio and a strengthened partnership with Johnson Controls-Hitachi Air Conditioning. With more than 70 years of expertise in residential air conditioning, more than 40 years of pioneering DC inverter technology, and most recently, the introduction of the groundbreaking FrostWash™ technology, Johnson Controls-Hitachi Air Conditioning is a global pioneer in innovation and reliability. Advanced heating and cooling solutions Now, Canadian contractors will have access to its advanced heating and cooling solutions, backed by Master’s trusted distribution and support network. “This launch marks an exciting new chapter for Master and our customers,” said Keith Strachan, Senior Vice President, Distribution at Master. “Hitachi’s cutting-edge technology, including features like FrostWash and HeatForce, offers the efficiency, durability, and performance that contractors need—supported by our dedicated teams to ensure seamless integration.” Hitachi heat pump models Hitachi residential products will be available at Master’s distribution centers across Canada starting in April FrostWash™ automatically deep cleans the indoor coil by freezing, melting, and flushing away dirt and pollutants, ensuring cleaner air, reduced maintenance, and long-term efficiency. Meanwhile, Hitachi heat pump models with HeatForce deliver faster, more powerful heating in extreme cold, providing reliable warmth and energy savings even in subzero temperatures. These features make Hitachi heat pumps a standout choice for Canadian homes. Hitachi residential products will be available at Master’s distribution centers across Canada starting in April, ensuring fast access for dealers nationwide. Unmatched Support for Dealers and Installers Master is committed to making Johnson Controls-Hitachi Air Conditioning’s introduction seamless for dealers by providing industry-pioneering support and expertise. What’s in store for dealers? Comprehensive bilingual marketing materials, including brochures and a dedicated Hitachi Residential landing page on Master.ca. Nationwide availability of most products, ensuring accessibility across Canada Exclusive dealer training and ongoing technical support to integrate Hitachi products effortlessly into the market. Inclusion in the YORK® and Coleman Dealer Programs by Johnson Controls, simplifying the process for contractors looking to bundle ducted and ductless solutions under one trusted platform. Innovation in energy-efficient HVAC solutions Hitachi will also be a Gold Sponsor at the Heat Pump Symposium in Toronto on May 6, 2025 The Hitachi airHome 600 heat pump system will be showcased at MCEE Montreal on April 24-25, 2025, at the Master booth (#701), offering attendees a firsthand look at its cutting-edge technology. Hitachi will also be a Gold Sponsor at the Heat Pump Symposium in Toronto on May 6, 2025, further reinforcing its commitment to innovation in energy-efficient HVAC solutions. Innovation and growth in the Canadian HVAC industry “Master has been a valued partner of Johnson Controls for more than 50 years, and we’re thrilled to expand on the partnership and on the Hitachi product reach in Canada through Master’s vast distribution and support network,” said David Budzinski, chief executive officer, Johnson Controls-Hitachi Air Conditioning. “We are fully committed to equipping our dealers with the tools, training and support they need for success. This is just the beginning of an exciting partnership that will drive innovation and growth in the Canadian HVAC industry.” The official launch of Hitachi residential products is set for April 14, 2025.
Boiler manufacturer, Navien UK, has unveiled a brand-new compact system boiler, helping homeowners benefit from all the advantages of its NCB500 combi boilers, such as a 10-year warranty, stainless steel heat exchanger and cupboard fit dimensions. Designed for modern family homes, Navien’s NCB500 system boiler is a great option for homeowners looking for a cost-effective yet advanced heating solution, which is the ideal choice for properties having an existing hot water cylinder. First generation of NCB range Navien now has the product lineup to offer installers and their customers heating The new addition to the UK market comes as the manufacturer looks to bolster its position within the industry, becoming one of the first to offer a complete suite of heating and hot water appliances. Having entered the market with its NCB-Ce gas boilers – the first generation of its NCB range – back in 2014, Navien now has the product lineup to offer installers and their customers heating and hot water solutions to suit the needs of residential properties across the country. NCB500 system boiler Commenting on the launch, Graham Parkes, commercial director at Navien UK, said: “We’re delighted to be adding the NCB500 system boiler to our already impressive product lineup. This addition offers installers an extended range of solutions to suit the needs of their customers but also.” The NCB500 system boiler joins Navien’s extensive range, including its all-new PEM750 heat pump, NCB gas-powered boilers, LCB Blue Flame oil-powered boilers, NPE water heater, and AI-powered smart controls. Navien's Smart Plus controls NCB500 system boiler has an optimal version for homeowners, thanks to its steel heat exchangers Designed with the homeowner in mind, the NCB500 system boiler can deliver optimal performance for homeowners, thanks to its stainless-steel heat exchangers, which help improve the boiler's durability and lifespan. The intuitive text-driven display seamlessly integrates with Navien's Smart Plus controls, allowing homeowners to monitor their energy usage and achieve optimal performance with greater ease. NG and LPG conversion kit Graham continued: “In regions where water pressure fluctuates, system boilers are often the ideal choice to ensure more hot water availability, serving as a more economical and practical solution for household needs." The NCB500 system boiler comes with an NG and LPG conversion kit in the box a beneficial feature that is easy to install and allows installers to deliver dependable heating and hot water to homeowners without mains gas access. NCB500 system boiler's features NCB500 system boiler's fully modulating feature is a testament to its adaptability Furthermore, the NCB500 system boiler's fully modulating feature is a testament to its adaptability, allowing it to alternate between high and low outputs to suit various installation options. With a range of 15kW to 30kW, the system can be tailored to different household sizes, ensuring flexibility for effortless installations. NCB500 system boiler's 10-year warranty It's lightweight, compact cupboard fit further enhances its adaptability, and by using space efficiently, the system can effortlessly integrate into compact utility areas such as a kitchen cupboard or utility area. The NCB500 system boiler also offers homeowners a comprehensive 10-year warranty, ensuring lasting peace of mind as a standard feature.
Nowadays, products are experiencing progressively shorter life cycles, demanding businesses to enhance their production flexibility. The key to navigating this challenge lies in embracing adaptable technologies capable of swiftly accommodating frequent redesigns. Precise and automated machinery emerges as a cornerstone in maintaining quality, accuracy and aesthetics in manufacturing processes. With the industry facing a shortage of skilled labor, the significance of intuitive, highly automated machinery becomes even more pronounced, reducing reliance on manual labor and streamlining operations. Environmental goals Furthermore, sustainability considerations play a pivotal role in shaping industry preferences. There is a heightened demand for machinery that not only delivers on performance but also boasts low operational and maintenance costs, optimized energy efficiency, and minimal raw material consumption per unit of output. Embracing such sustainable practices aligns with broader environmental goals while also contributing to the bottom line through cost savings and resource efficiency. Prima Power range of technologies Prima Power product lineup encompasses a wide array of solutions, including 2D and 3D laser machines For nearly half a century, Prima Power has been a pioneer in sheet metal processing machinery, offering a comprehensive range of technologies targeted to the evolving needs of its customers. Its commitment to "Evolve by integration" reflects the dedication to staying alongside customers, listening to their needs, and addressing the challenges of progress together. Prima Power product lineup encompasses a wide array of solutions, including 2D and 3D laser machines, punching and combined punch-laser and punch-shear machines, press brakes, panel benders, flexible manufacturing systems, storage solutions, robotic solutions, automation, and software. Prima Power's response to market challenges Taking into consideration industry demands and a commitment to innovation, Prima Power developed the initial panel bender in 1990, securing its first patent. Fast forward to today, Prima Power servo-electric bending technology stands as a testament to its dedication to efficiency. By strategically utilizing electricity at precise intervals, panel benders optimize energy consumption, resulting in reduced costs and a smaller environmental footprint. By eliminating the need for hydraulic oils used in traditional machinery, these solutions contribute to a cleaner environment while boosting energy efficiency – a key aspect of our Green means® commitment. Prima Power machinery range of configurations Prima Power machinery offers a range of designs and sizes, meticulously designed to meet unique specifications Moreover, these advancements enhance bending accuracy, significantly increasing product quality and reducing material waste by accurately regulating bending angle and speed. Their impressive deceleration/acceleration capabilities streamline bending operations, while their versatility in processing various materials, coupled with fewer moving parts leading to reduced maintenance requirements, ensures reliability in a wide range of applications. Whether their operations involve small-scale production runs or intricate bending profiles, Prima Power machinery offers a range of configurations and sizes, meticulously designed to meet unique manufacturing specifications with unparalleled precision. Integration of DABA technology Prima Power panel bender effortlessly processes materials up to 3.5 mm thick (mild steel), ensuring outstanding accuracy and repeatability, and features an increased bending capability with the new bending height of 264 mm (+30% compared to standard panel benders). The integration of DABA technology (Dynamic Adjustment of Bending Angle) addresses customer demands for precise bends within tolerance limits. DABA employs servo-electric movements and sophisticated correction algorithms to minimize setup time and enhance precision. Technological Material Database for future reference Further support for the machine operator is provided by the patented API solution tool Further support for the machine operator is provided by the patented API (Advanced Profile Inspection) solution tool, a system that measures the angle of a bend through subsequent iterations of measurements, corrections and checks to achieve the target angle within the required tolerance. It consists of a professional camera mounted on one side of the machine, a light mounted on the opposite side, and dedicated software installed on the machine's PC. Its unique capability to work with various materials and thicknesses enables the collection of data, which can then be stored in a Technological Material Database (TMDB) for future reference. An extensive range of servo-electric bending solutions To meet various customer needs, Prima Power offers solutions targeted to specific production demands, focusing on minimizing maintenance costs and believing that there is no superior machine, only the right one for each customer. The EBe Express Bender from Prima Power is a game-changer in the field of panel bending. This fully servo-electric automated solution not only boosts bending efficiency but also adds remarkable flexibility, suitable for a multitude of production demands. Whether utilized as a standalone unit or integrated seamlessly with other Prima Power machinery in flexible manufacturing systems, the EBe Express Bender grants precision, speed, scalability, and user-friendliness. It is a highly configurable machine for loading and unloading automation. Talking about material handling, some examples are the PCD (Picking and Centering Device) a multifunctional device for positioning and centering multiple stacks or individual parts, the BTD (Bend & Turning Device) to automatically overturn, in masked time, sheet metals such as film protected and pre-painted, or deburred parts when necessary, and the USS (Unloading & Stacking System) for stacking bent parts. new BCe Smart+ strikes BCe Bending Center is tailored for clients dealing with single parts, small batches, or mass production needs The BCe Bending Center is tailored for customers dealing with single parts, small batches, or mass production needs (when integrated into a robotic cell that handles loading and unloading operations). Combining the versatility and precision of the Express Bender with a semi-automatic process, this machine ensures continuous production thanks to its innovative loading and unloading table. The new BCe Smart+ strikes the perfect balance between flexibility and productivity. This semi-automatic panel bender is the solution for high variability in small- to medium-volume batches. Integration of operators' tasks and automation systems With the integration of various options, the BCe Smart+ combines the advantages of a stand-alone machine with seamless integration between the operator's tasks and automation systems. This blend of technical solutions allows users to achieve the high production rates typical of panel benders while maintaining the ability to swiftly transition between batches and machine different parts in sequence. Benefits of panel bending Built upon the same technological foundation as BCe Smart but with fewer optional features The BCe Smart is a compact solution with an intermediate level of automation but at an affordable price for efficient semi-automatic production. This solution introduces the concept of "safety integrated" operation, allowing operators to focus solely on value-added tasks. Enhanced by visual and auditory signals, this compact machine ensures high productivity while simplifying the bending process. For those entering the sector of panel bending or seeking a more budget-friendly option, there is the BCe Sharp. Built upon the same technological foundation as BCe Smart but with fewer optional features, it delivers all the benefits of panel bending at a more accessible price point. With its compact design, the BCe Sharp effortlessly transforms blank metal sheets into finished bent parts, streamlining the operator's workflow and ensuring excellent bending quality. Automatic creation of multiple bends Completing the lineup, the Fast Bend is a bridge between traditional press brake machines and fully automatic panel benders to answer the need for multiple applications. A semi-automatic bending machine, it is compact but highly adaptable to any size of production batch. This intermediate solution offers automatic creation of multiple bends per side, while retaining manual control over loading, rotation, and unloading operations. Perfect for meeting the demand for smaller production batches, the Fast Bend combines ease of use with cost-effectiveness. Prima Power panel benders Prima Power press brakes can also be included in these robotic configurations Prima Power panel benders can be easily integrated with 6 or 7 axis industrial anthropomorphic robots, enabling fully automatic and unattended operations. Whether handling small or large batches, their easy part programming optimization and modular automatic tool change make them profitable solutions. These robotic cells boost customer productivity and deliver a rapid return on investment. Prima Power press brakes can also be included in these robotic configurations. Combining the two bending technologies enables all parts to be processed within a unified production system, maintaining high levels of productivity while minimizing costs. Extensive range of Prima Power technologies Central to panel bending solutions is Prima Power's proprietary software. Tulus® Bend, serving as the human-machine interface, offers centralized production management. It assigns tasks, organizes parts within archives, and facilitates part checking and modification of bending parameters. Master BendCam and NC Express Bend programming systems use interactive graphic techniques to simulate the bending process in a realistic way, generating optimized and safe programs. The extensive range of Prima Power technologies evolve alongside customers, integrating customization and various automation levels to meet their ever-changing needs.
NIBCO INC. introduces its PressACR® 1 3/8” OD jaw that is compatible with the RIDGID® and Milwaukee Tool® 32kN tools, as well as NIBCO’s PC-280 tool. The NIBCO PressACR fitting press end connection reduces installation time while the patented interior groove design and gray HNBR seal make it suitable for high-pressure HVACR applications rated up to 700 psi. PressACR 1 3/8” OD next generation jaw “At NIBCO, we are dedicated to providing the HVACR industry with solutions that enhance efficiency and reliability,” said Marilyn Morgan, Senior Product Manager - Fittings, of NIBCO. Marilyn Morgan adds, “The launch of our PressACR 1 3/8” OD next generation jaw reflects our commitment to innovation and our customers’ needs, enabling faster installations and greater performance in high-pressure applications.” Requirements of HVACR systems The PressACR system is a copper tube joining method that delivers consistent joint quality and is designed to meet the demands of air conditioning and refrigeration applications. Made in Stuarts Draft, VA, from the highest quality, globally-sourced pure copper, PressACR fittings meet stringent certification and compliance standards that support the higher-pressure requirements of HVACR systems.
Carrier Solutions UK has officially opened its state-of-the-art training academy in Stockport, where it will offer industry-renowned education and support for HVAC engineers across the UK. The flagship facility represents a significant investment in professional development, providing a dedicated center of excellence for engineers to train on the latest heating and cooling technologies. Carrier Solutions UK Ltd (formerly Toshiba Carrier UK Ltd) is a part of Carrier Global Corporation, a pioneer in intelligent climate and energy solutions. HVAC equipment and heating solutions The new training center spans approximately 1300 square meters and has been converted from a former warehouse to create a cutting-edge learning environment. Equipped with Carrier Solutions UK’s latest innovations and best-in-class technology, it will offer hands-on experience with an extensive multi-brand range of Carrier and Toshiba residential and light commercial HVAC equipment and heating solutions under the Viessmann and Vokèra brands, enabling engineers to refine their skills using air-to-air and air-to-water heat pumps, SHRM Advanced VRF systems, boilers, and award-winning controllers. F-Gas training rigs Additionally, the center features F-Gas training rigs for industry certification Additionally, the center features F-Gas training rigs for industry certification, making it one of the most comprehensive training facilities in the UK HVAC industry. The site will function as an accredited BPEC training center, ensuring trainees receive the highest level of industry-recognized training so they can confidently offer their services backed by a 10-year warranty. Future of the HVAC industry “This investment in training excellence is a major step in supporting the future of the UK’s HVAC industry,” said David Dunn, Managing Director, UK&I, Carrier RLC EMEA. He adds, “We are committed to equipping engineers across the country with the knowledge and expertise they need to work with the most advanced solutions available today.” First phase of a broader initiative During the official opening, industry professionals, customers, and partners were offered an exclusive first look at the facility, with the ribbon cutting by England and Sale Sharks rugby stars - George Ford and Ben Curry. This opening marks the first phase of a broader initiative, with additional training centers set to open in Wakefield, Telford, London Colney, and Plymouth later this year. Forefront of HVAC innovation “Our goal is to make high-quality training accessible to engineers nationwide,” said David Dunn, adding “By expanding our network of brand-standard training centers, we are ensuring that professionals up and down the country can train on all the equipment from across the Carrier Solutions UK portfolio, be backed by a 10-year warranty, and remain at the forefront of HVAC innovation.”
A-Gas, a world pioneer in environmentally responsible lifecycle refrigerant and fire suppressant management, acquired Refrigerant Services Inc. (RSI), a recognized brand in the Canadian refrigerant industry. The acquisition, finalized in late March 2025, further solidifies A-Gas' position as a world pioneer in the supply and lifecycle management of refrigerants and associated products and services. A-Gas' commitment A-Gas' commitment to delivering enhanced refrigerant keys and support to businesses across US This acquisition aligns with A-Gas' commitment to delivering enhanced refrigerant solutions and support to businesses across North America. It also ensures the customers in the Canadian market receive the maximum value and benefit of lifecycle refrigerant management, while maintaining access to a full range of products and services. Refrigerant industry with RSI’s "We are thrilled to welcome Refrigerant Services Inc. to A-Gas," said Mike Armstrong, Managing Director and President of A-Gas in the Americas. He adds, "We are excited to continue serving the Canadian market, combining our expertise to provide circular solutions in the refrigerant industry with RSI’s over thirty years of exceptional customer service and dedication to the Canadian market. We look forward to delivering the same dedication and expertise that has defined both companies." Refrigerant management solutions "We are excited to join forces with A-Gas, as their global expertise and resources will significantly enhance our ability to serve the Canadian market," said Jim Thomas, President of Refrigerant Services Inc. He adds, "Together, we will continue to innovate and provide environmentally responsible refrigerant management solutions that meet the evolving needs of our customers." Refrigerant recycling and waste management Both companies' leadership and brands will remain intact, ensuring continuity and familiarity Both companies' leadership and brands will remain intact, ensuring continuity and familiarity for existing customers. This strategic move allows A-Gas to leverage the strengths of both organizations, combining their expertise to better serve the evolving needs of the Canadian refrigerant market. As part of this acquisition, A-Gas is proud to join the RMC P2 Program — Canada's pioneering initiative for refrigerant recycling and responsible waste management. This step underscores the ongoing commitment to environmental stewardship and aligns with the Lifecycle Refrigerant Management approach, aimed at reducing emissions and protecting the atmosphere. Refrigerant recovery and recycling initiative This acquisition further strengthens A-Gas’ commitment to environmental leadership in Canada. By joining the RMC P2 Program, they’re proud to support the country’s pioneering refrigerant recovery and recycling initiative, helping advance responsible resource management and climate protection. A-Gas, with the support of its co-investors TPG Rise Climate and KKR, continues to strengthen its position as a world pioneer in the supply and lifecycle management of refrigerants and associated products and services. Circular practices in the refrigerant industry With this latest acquisition, A-Gas is poised to deliver enhanced solutions and support to businesses across Canada, furthering its goal of promoting environmentally conscious and circular practices in the refrigerant industry. A-Gas received legal advisory services from Stikeman Elliott LLP, financial advisory services from PricewaterhouseCoopers LLP and environmental support from Stantec Consulting Ltd.


Expert Commentary
Training has always been important in the heating sector, not least of all because of the dangers associated with working with gas, the traditionally dominant heating fuel in the UK. With the changes that are occurring across the heating industry, primarily the move towards decarbonization, manifesting in a transition to heat pumps, training is more important than ever. Principles of heat pump technology Training could take the form of a CPD on understanding the guides of heat pump technology That training could take the form of a CPD on understanding the principles of heat pump technology through to specific product training addressing installation, commissioning, and maintenance. Commercial heating training courses are abundant. Unless there is a specific manufacturer’s product you want to train on, how do you choose a training course and provider that is right for you? Here, we look at the key aspects to consider when selecting a training course and training provider. Expertise & knowledge By far the most important aspect of any training is the level of expertise and knowledge of the training providers. The training course needs to be both written and delivered by people who have direct experience in the heating industry. Knowledge or qualifications in training techniques and knowledge transfer are equally important. For contractor-based training, ideally, the trainers will have a background in heating engineering. This enables them to not only cover the core content of a training course but also address how it applies in real working-life situations. Knowledge or qualifications in training techniques and knowledge transfer are equally important. For specifiers looking to expand their knowledge through CPD courses, it’s helpful if these are presented by experienced Specification Managers who understand the needs of a specifier and have extensive knowledge of heating systems. On-site facilities The environment itself plays an important role in the success of the training The environment in which you learn plays an important role in the success (or otherwise) of the training itself, which is often overlooked. Being in a comfortable environment free from distractions will support you to better focus on your learning. Is the training held in a dedicated training center or a makeshift back office room? Is it a comfortable environment in terms of seating, desks, heating/air conditioning? Is the presentation equipment up to scratch? But most important of all, is the heating equipment you are learning about present, and is it functional? Training and Technology Centers At our Training and Technology Centers, we provide learners with on-site access to a range of commercial heating equipment, including a unique thermodynamic heat pump simulator where they can view the change of state of refrigerant when in operation. Hands-on training for contractors is vital as it enables more learning by doing and problem solving, and therefore, greater depths of understanding can be gained. In our feedback survey, this comes up as one of the most important and popular aspects. It’s one thing to have something presented to you, but to be able to work through scenarios with expert support is quite another. Hands-on training for contractors is vital as it enables more learning by doing and problem-solving. Location A CIBSE-approved CPD, for example, doesn’t require hands-on training We’ve looked at the importance of how a training course is delivered, but where it is delivered also has a role to play. Does the training provider have training facilities nationwide, or in just one location? The latter could make for long travel times and even an overnight stay. Ideal Expert Academies are located around the UK at Hull, Leeds, Dalgety Bay, and Luton. Lastly, not all training needs to be done in person. A CIBSE-approved CPD, for example, doesn’t require hands-on training. In these instances, online training is a good, convenient option. Will the training provider be able to deliver this and how? Is it just a PowerPoint presentation, or are other elements included, such as video, attendee tasks, etc? Range of courses and delivery Having a range of courses is obviously important in that it provides you with choice and allows you to fill in the gaps of your knowledge, as well as learning about emerging technologies and best practices. A good training provider will also provide a flexible delivery model to meet individual learner needs and have the knowledge and expertise to support those with learning difficulties. Good training provider also provides a flexible delivery model to meet individual learner needs. Endorsement Ideal Heating’s adult learning provision was assessed by Ofsted, and they received an excellent report Whilst it’s important to do your own ‘homework’ on training providers, third-party endorsements are very useful. These come in different forms, from customer feedback (there are plenty of forums that provide you with the opportunity to ask for feedback), through to recognized industry awards, and independent assessment. Last year, Ideal Heating’s adult learning provision was assessed by Ofsted, and we received an excellent report, plus our Expert Academy team was recognized as Training Partner of 2024 by Hull City Council for delivering Skills Bootcamp programs for hundreds of learners in the area. We were also delighted to receive the inaugural BESA award for Training Provider of the Year 2024. Cost The last aspect I want to touch on when it comes to training is cost. How much should you pay for training? You should really consider the value you believe will be returned from the program and the provider you choose. If you are going to benefit from state-of-the-art facilities, you may probably expect that experience may cost more than somewhere very simple and basic. Training providers are businesses, and the good ones do invest heavily in facilities and staff development. The good ones do invest heavily in facilities and staff development. Ideal Heating as a manufacturer strongly believe that our training services are part of what we deliver in our product sales. For this reason, we provide many of our training programs for free or at very low cost, despite the significant investment into our resources. Working alongside our specifiers and installers to meet their training needs builds for a strong relationship and successful projects. Choose wisely Taking time out from your busy schedule to dedicate to training is an investment, financially in some cases, so selecting your training course wisely to maximize that investment is sensible.
The HVAC/R industry is in the process of a major shift as A2L refrigerants become the standard in residential and commercial system HVAC. This change is being propelled by stricter environmental policy and advancements in refrigeration technology. However, the transition is not without its hurdles, posing new considerations for system owners, technicians, and equipment manufacturers. Favor of GWP alternatives The Environmental Protection Agency (EPA) has established clear guidelines to phase out hydrofluorocarbons (HFCs) in favor of lower global warming potential (GWP) alternatives. The 700 GWP limit imposed by the EPA, forced manufacturers away from non-flammable A1 to mildly flammable A2L refrigerants for comfort cooling chillers and air-to-air unitary equipment. R-410A split systems Under current regulations, R-410A split systems can still be installed until January 1, 2026 Under current regulations, R-410A split systems can still be installed until January 1, 2026, but manufacturers had to halt production of R-410A-based equipment by January 1, 2025. As for packaged systems, which are fully assembled and sealed at the factory, sales will remain permitted until January 1, 2028, but only for equipment manufactured before 2025. Adaptation of A2L refrigerants These regulatory milestones mark a significant step toward a new era in HVAC/R technology, emphasizing sustainability and compliance with modern environmental standards. While the transition is underway in our market as we speak, there are some key factors that play into the adaptation of A2L refrigerants. How we implement, gain familiarity, and roll out these systems provides challenges. System Design Modifications ASHRAE Standard 15 first added these requirements in its published version of 2019 ANSI/ASHRAE Standard 15 is widely recognized as the preeminent guide for the safe use of refrigeration equipment, as evidenced by its inclusion in building codes at the state and local level. ASHRAE Standard 15 first added these requirements in its published version of 2019. For high-probability systems, in which the basic design or the location of components is such that a leakage of refrigerant from a failed connection, seal, or component could enter the occupied space, these requirements underwent major revisions for the 2022 version, with intent to better harmonize with the requirements in UL 60335-2-40. Modifications in HVAC system design The transition to A2L refrigerants necessitates modifications in HVAC system design to ensure compatibility and safety. One significant consideration is component compatibility; all system components, including compressors, heat exchangers, and expansion devices, must be rated for A2L refrigerants to ensure optimal performance and safety. Failure to use appropriate components could lead to operational inefficiencies or increased safety risks. Component Testing/Approval Requirements UL 60335-2-34 is a safety standard that applies to motor-compressors used in refrigeration systems UL 60335-2-34 is a safety standard that applies to motor-compressors used in refrigeration and air-conditioning systems. The UL 60335-2-34 6th edition was established in 2017 as the safety standard for compressors, introducing several key updates. One major change is the requirement for a new Maximum Rated Current marking, ensuring clear identification of electrical ratings. Additionally, the standard introduces various new testing methods for motors and their protective mechanisms to enhance safety and reliability. Testing methods outlined in UL 207 UL207 covers “Refrigerant-Containing Components and Accessories, Nonelectrical” which are components Danfoss refers to as “line components”, such as filter driers, expansion valves and pressure regulating valves. The testing methods outlined in UL 207 include burst pressure tests, fatigue tests, and hydrostatic tests to verify nonelectrical refrigerant-containing components and accessories. UL 207, which remains a referenced standard under UL 60335-2-40, has been reapproved for use with R-454B. Dealing with A2L refrigerants Compliance can be achieved through burst testing at five times the maximum pressure rating Unlike A1 refrigerants, where leaks at gaskets or mechanical seals were not a concern at twice the maximum pressure, such leaks now pose a significant issue when dealing with A2L refrigerants. Compliance can be achieved through burst testing at five times the maximum pressure rating or by conducting a fatigue test at three times the maximum pressure rating without the product bursting or leaking from any mechanical connection. Implementation: Choosing a Solution Understanding what makes sense for your sector of the market for this transition is paramount in how OEMs will implement (and many already have) A2Ls into the next generation of equipment. Let’s zoom in and look at the HVAC segment related to commercial A/C units. The two main A2L refrigerants that were approved via SNAP rule 26, being used to replace R-410A in the 2025 transition requirement, are R-32 and R-454B. These two offer different approaches to the design requirements needed to be implemented. R-454B Danfoss has a selection tool called Cool Selector® 2 that is free to download online While no refrigerant is a direct replacement for R-410A, R-454B which has a GWP of 466, is considered a relatively close “drop in” solution. As such, most major components of the system, such as compressors and heat exchangers, can usually stay the same size. This is the lowest GWP solution available in the “high-pressure” range. With that being said, R-454B operates at lower pressures than R-410A, it also operates at lower mass flows than R-410A. This can leave your current liquid line, liquid line solenoid, expansion device slightly oversized. It is considered good practice to verify the sizing of these existing components when introducing R454B. Danfoss has a selection tool called Cool Selector® 2 that is free to download online. This can help you in verifying Danfoss components. R-32 If the transition to A2L refrigerants is going to coincide with a major redesign of that unit, then R-32 (GWP 677) may be an option for your transition. R-32 will work at overall higher operating pressures and provide a significant increase in capacity vs R-410A. But with this comes the reality that most components in the system, possibly including piping sizes, will need to be changed to better suit the use of R32. R32 as a refrigerant, will also generate higher discharge temperatures than systems running with R-410A, creating a problem that manufacturers will need to account for in low ambient heat pumps and high condensing temperature environments. Leak Detection and Mitigation Refrigerant leak detectors must be installed in every unit with individual circuits charged with 4lbs As A2Ls pose a higher flammability risk, effective leak detection and mitigation strategies are essential for maintaining safety in environments where A2L refrigerants are used. Refrigerant leak detectors must be installed in every unit with individual circuits charged with 4lbs of A2L refrigerant or more. More details on charge limits for systems and what mitigations requirements are needed can be found in UL60335-2-40 Annex GG. These detection systems enable quick identification and response to refrigerant leaks, reducing the potential for accidents or equipment damage. Danfoss leak detectors use thermal conductivity technology, were among the first to be UL-approved a year ago and come in a variety of configurations for HVAC/R equipment manufacturers. Proper mitigation strategies Proper mitigation strategies are crucial for preventing refrigerant accumulation in case of leaks. They must be tied into the unit control scheme. Disengaging any heating elements eliminates the possibility of ignition sources. Engaging evaporator fans increases circulation, ensuring that any leaked refrigerant is quickly dispersed, minimizing the likelihood of hazardous concentrations forming. In addition, per UL60335-2-40, service and maintenance procedures must incorporate regular leak inspections as a standard practice. Refer to ASHRAE 15 or UL60335-2-40 for further readings and requirements. Service and Familiarity Technicians must gain a version of the parts of A2L refrigerants and are required to pass an A2L test While manufacturers focus on design changes to accommodate the A2L transition, industry members who will install and service units also must adjust to the changing landscape of refrigerant. Technicians must gain an understanding of the characteristics of A2L refrigerants and are required to pass an A2L certification test under EPA Section 608. Looking Forward This phase of transition is better conceptualized as a mid-term solution. The American Innovation and Manufacturing (AIM) Act was passed in 2020. This directed the EPA to address hydrofluorocarbons (HFCs) and phase down production and consumption of HFCs by 85% by 2036. It is likely in the future, we will see another step in transitions to ultra-low GWP Refrigerants such as R-290 (A3 class), R-1234ze, or R-515B. Before the AIM Act, individual states like California were looking to regulate their own refrigerant marketplaces. As adoption of new EPA regulations might be slowed under the current U.S. administration, it is uncertain if any future deregulation by the federal government could lead to some states restarting their own regulation programs. But as we stand now, lower GWP A2L refrigerants still continue to grow in the marketplace.
It’s often said the only constant in life is change. In the HVACR industry, that phrase has been especially true. We saw another year of transitions in 2024 that included evolving efficiency and refrigerant regulations, changing corporate net zero targets, the continued emergence of advanced heat pumps, and the impact of artificial intelligence (AI) in building management. Smart and sustainable Throughout these transformations, the industry continues to overcome challenges and innovate as we transform the places where people live, work, and play into smarter, healthier, and more sustainable spaces. As we look toward 2025, we can expect to see a continued, industrywide focus on decarbonization, heat pump development, A2L refrigerants, and AI as regulations expand and new technologies emerge. Decarbonization Decarbonization continues to be a very high priority for both the residential and commercial sectors Decarbonization continues to be a very high priority for both the residential and commercial sectors. This focus has transformed the way we design and install HVAC equipment and has created tremendous opportunities for those who invest in educating themselves on the evolving technologies, regulations, and incentives. Today’s building professionals and homeowners have an unprecedented number of incentives available at the federal, state, and utility levels encouraging decarbonization transitions. Digital and net zero services For example, tax credits such as 25C for consumers and 179D for commercial building owners were expanded under the Inflation Reduction Act (IRA) and can significantly reduce the upfront costs of high-efficiency equipment, creating a compelling offer to replace less efficient systems. In commercial buildings, combining high-efficiency HVAC equipment like electric heat pumps with digital technologies and net zero services can help empower organizations to optimize their buildings and subsystems for both the short- and long-term. Heat pumps Heat pump technology has advanced significantly in recent years, providing an electrified, high-efficiency HVAC option for nearly all applications – even those operating within colder climates. The Department of Energy’s (DOE) Residential Cold Climate Heat Pump (CCHP) Technology Challenge has propelled the successful introduction of heat pump prototypes that can withstand subfreezing weather. Similarly, the DOE’s Commercial Building Rooftop Heat Pump Accelerator program has helped drive packaged heat pump performance toward greater efficiency for commercial and light commercial buildings located in colder climate zones. Water-to-water heat pumps Water-to-water heat pumps can replace legacy chiller and boiler combinations without the need for major changes Innovations in commercial water-to-water compound centrifugal heat pumps are also accelerating decarbonization within building retrofits. For facilities that require simultaneous heating and cooling, such as hospitals and universities, water-to-water heat pumps can replace legacy chiller and boiler combinations without the need for major changes to the existing HVAC infrastructure. This partial decarbonization approach can help building operators achieve their decarbonization goals while also lowering operational expenses (OpEx). In many instances, this reduction in OpEx also provides a path to funding additional decarbonization strategies. A2L refrigerants The EPA continues to make strides in reducing the consumption and production of hydrofluorocarbons (HFCs) under the American Innovation and Manufacturing (AIM) Act. As part of the AIM Act, the Technology Transitions Program will usher in sector-based regulations beginning January 1, 2025, prohibiting the manufacturing of equipment using refrigerants with a GWP higher than 700. New protocols As a result, new equipment will continue to hit the market throughout 2025. In tandem, many contractors and technicians will begin working with A2L refrigerants for the first time. Because these refrigerants are classified by ASHRAE as mildly flammable, new protocols for safe refrigerant servicing, storage, and transportation, and refrigerant leak detection (RDS) requirements will be necessary for some applications. ACCA A2L refrigerant training Contractors should complete ACCA A2L refrigerant training and EPA section 608 certification With these changes, it is important to become familiar with updated codes, including UL 60335-2-40, 3rd and 4th editions, ASHRAE 15 and 15.,2, and the AHRI Safe Refrigerant Transition Task Force (SRTTF), as well as local and state regulations. Contractors should also complete ACCA A2L refrigerant training and EPA section 608 certification. Additionally, new digital tools such as RDS calculators can help contractors navigate A2L leak detection requirements and mitigation strategies while in the field. AI and controls AI is positioned to continue to make a huge impact in HVAC. We’re seeing more service techs using generative AI and co-pilots for troubleshooting rather than paging through manuals. At the same time, AI technology can predict if connected HVAC units may have issues, making it possible for service techs to address potential issues in their earliest stages or prevent them from happening altogether. Both of these use cases can help technicians service equipment more quickly, efficiently, and accurately, which can increase equipment longevity and reliability while reducing downtime and total cost of ownership. Building performance AI-powered building controls can provide a holistic view into contextualized, full-building performance More HVAC systems are being equipped with AI-enhanced controls and reporting. The capabilities these tools provide can give building owners greater opportunities to optimize building performance, improve occupant comfort and well-being, and more easily reach sustainability targets. From a building management perspective, AI-powered building controls can provide a holistic view into contextualized, full-building performance, occupant experience, and sustainability. Openness and flexibility As AI becomes more commonplace, AI-centric building standards, such as ASHRAE Guideline 36, will also continue to emerge that balance sustainability with occupant comfort, health, and safety. As we move into 2025, we can expect to see another year of equipment innovations, technology advancements, and evolving regulations. As an industry, we continue to face change with openness and flexibility. And it’s this mindset that empowers us to meet, and exceed, expectations – now and in the year to come.
Editor's Note
Certifications are official documents given by professional organizations that confirm a staff member has the necessary knowledge and skills needed to do a specific job. In the HVAC industry, certifications provide multiple benefits for various stakeholders. For technicians, certifications can demonstrate enhanced skills and knowledge, increase earning potential, improve job security, and promote greater credibility and professionalism. Certified technicians In the long run, using certified technicians boosts customer satisfaction, enhances brand image For installing companies, using certified technicians is more likely to ensure correct and efficient installations with fewer errors, callbacks, and/or warranty claims. In the long run, using certified technicians boosts customer satisfaction, enhances brand image, and provides a competitive advantage. For manufacturers, certified technicians ensure proper installation for better product performance and longevity. For customers, employing certified technicians provides peace of mind. Proper installation ensures optimal product performance and longevity, maximizing the return on investment for customers. Certified technicians are less likely to make a mistake. Customers can have greater confidence in an installation's quality and reliability. Certification programs in the HVAC market Let’s take a look at several of the certification programs in the HVAC market. EPA 608 Certification is required by law for technicians to ensure the safe handling of refrigerants. Technicians are required to pass an EPA-approved test to earn Section 608 Technician Certification. Tests must be administered by an EPA-approved certifying organization. The U.S. Environmental Protection Agency (EPA) has a list of approved organizations on its website. Certification levels are Type I (small appliances), Type II (high-pressure appliances), Type III (low-pressure appliances), and universal (all levels) NATE Certification (North American Technician Excellence) ensures expertise in specific areas of HVACR systems, such as air conditioning, heat pumps, gas furnaces, etc. NATE is the largest non-profit certification organization for HVACR technicians in the United States and is considered the industry's gold standard. NATE certification proves that a technician has the knowledge and skills to properly install, maintain, and service HVACR systems. Technicians must pass a series of challenging exams, covering a range of topics, to become NATE-certified. HVAC Excellence Certification (provided by the ESCO Group) covers various aspects of HVAC systems, from installation to troubleshooting, validating technicians' proficiency and commitment to industry standards. ESCO Group is an organization focused on improving technical competency within the HVACR industry; they use the 'HVAC Excellence' label to denote their certification programs. HVAC Excellence’s series of certifications build upon each other, allowing technicians to progress through various levels of expertise. The organization validates educational programs, tracks content mastery at each stage of an individual’s career and provides educators with valuable resources to help them become more effective in their roles. Refrigeration Service Engineers Society (RSES) certification emphasizes fundamental principles, troubleshooting, and safety. The society offers a variety of certifications and training programs designed to enhance the skills and knowledge of HVACR professionals, including comprehensive training courses in essential HVACR disciplines, such as refrigeration, heating, electricity, and controls. After completing the relevant training, participants take exams to validate their knowledge. RSES is approved to administer EPA Section 608 Certification Testing, and Section 609 certification through the ESCO Group (focusing on motor vehicle air conditioning (MVAC) systems.) ASHRAE range of certification programs The American Society of Heating, Refrigerating, and Air-Conditioning Engineers (ASHRAE) offers a range of certification programs designed to recognize and validate the expertise of professionals in the built environment. Certifications include: Building Energy Assessment Professional (BEAP), focusing on the knowledge and skills needed to conduct comprehensive building energy assessments, analyze energy use, and recommend improvements. Building Energy Modeling Professional (BEMP), which certifies individuals who can effectively use building energy modeling software to analyze building performance and design energy-efficient systems. Building Commissioning Professional (BCxP), for professionals who lead, plan, and execute the commissioning process to ensure that building systems operate as intended and meet the owner's project requirements. Healthcare Facility Design Professional (HFDP), which focuses on the design of HVAC systems for healthcare facilities. High-Performance Building Design Professional (HBDP), a certification focusing on professionals who can design and integrate high-performance building systems to achieve energy efficiency, sustainability, and occupant well-being. Operations and Performance Management Professional (OPMP), which certifies individuals who can effectively manage and optimize the operation and maintenance of building systems to ensure energy efficiency, occupant comfort, and system reliability. Latest technologies and best practices Certifications make the HVAC market more professional by standardizing knowledge and skills and increasing credibility and trust. Certifications ensure that HVAC professionals have a baseline understanding that ensures more consistent and reliable service. Certification demonstrates a commitment to the profession and a desire to stay updated with the latest technologies and best practices. Many employers prefer or require certification, giving certified technicians a competitive edge in the job market and potentially leading to higher pay. {##Poll1738306775 - What is the biggest benefit of HVAC certifications for technicians?##}
The U.S. Department of Energy (DoE) Commercial Heat Pump Accelerator program is designed to enhance building efficiency and electrification. Running from 2024 through 2027, the program aims to overcome adoption barriers, promote advanced heat pump technologies, and create sustainable solutions for HVAC professionals. Compared with conventional packaged rooftop units (RTUs) with natural gas heating, heat pump RTUs are estimated to reduce greenhouse gas emissions and energy costs by up to 50%. For those in the HVAC industry, this program is an opportunity to boost operational efficiency, align with emerging sustainability standards, and unlock new business. Transforming Commercial HVAC with Heat Pumps Known for their dual heating and cooling abilities, heat pumps save energy compared to conventional HVAC systems The DoE’s program centers on accelerating the adoption of high-efficiency heat pumps for space conditioning and water heating. By working collaboratively with stakeholders—including manufacturers, utilities, and facility managers—the initiative seeks to integrate energy-efficient solutions into commercial buildings nationwide. Known for their dual heating and cooling capabilities, heat pumps save energy compared to conventional HVAC systems. The Accelerator program prioritizes cutting-edge systems to lower energy consumption and operating costs for businesses. As decarbonization becomes a global priority, electrification of HVAC systems is also key. By reducing reliance on fossil fuels, heat pumps contribute to a cleaner energy future. Practical Benefits for Professionals For HVAC professionals, the program provides a framework to explore new markets and enhance service offerings. With the Accelerator program’s emphasis on efficiency, HVAC professionals can help clients reduce energy bills, providing a tangible ROI for heat pump installations. Participants in the program also gain access to technical guidance, best practices, and case studies, fostering skills to implement heat pumps effectively. As building owners seek energy-efficient solutions, HVAC professionals are positioned as experts in heat pump technology in order to gain a competitive edge. Success of the residential challenge The retail program is a growth of an earlier program related to residential technologies The commercial program is an expansion of an earlier program related to residential technologies. Last fall, the U.S. Department of Energy (DOE) announced that eight manufacturers in the Residential Cold Climate Heat Pump Challenge completed rigorous product field testing to demonstrate energy efficiency and improved performance in cold weather. Bosch, Carrier, Daikin, Johnson Controls, Lennox, Midea, Rheem, and Trane Technologies participated in the residential challenge. Cold climate heat pumps (CCHPs) developed as part of the challenge will soon enter commercial production, manufacturers say. Building upon the success of the residential challenge, DOE is now working with nine heat pump manufacturers to advance rooftop units (RTUs) for commercial buildings through a new technology challenge. Commercial Building Heat Pump Challenge Expanding with the Commercial Building Heat Pump Challenge through its Better Buildings program, DoE is now working with heat pump manufacturers AAON, Addison, Carrier, Daikin, Johnson Controls, Lennox, LG, Rheem, and Trane Technologies to improve the energy efficiency and performance of RTUs in cold weather. The manufacturers will partner with DoE and national laboratories to create prototypes and test product performance and durability. They will then lead field validations with Better Buildings partners, including Amazon, General Motors, Ikea, the Los Angeles Unified School District, Target, Whole Foods, and others. Tackling Challenges in Heat Pump Adoption The DoE program recognizes common challenges HVAC professionals face in promoting commercial heat pump adoption and provides strategic solutions. Cost Barriers: The upfront cost of heat pumps can deter clients. The program encourages collaboration with utilities to offer incentives and financing options, making the transition more affordable. Performance in Cold Climates: Heat pumps have historically underperformed in colder regions. By focusing on technological advancements, the Accelerator addresses performance issues, ensuring systems work efficiently even in extreme weather. Workforce Training: To ensure seamless implementation, the DoE supports workforce development through training programs, thus empowering HVAC professionals to deliver high-quality installations. A Collective Push for Change The Accelerator agenda thrives on alliances, leveraging the expertise of diverse stakeholders The Accelerator program thrives on partnerships, leveraging the expertise of diverse stakeholders. For manufacturers and innovators, the program promotes advanced heat pump technologies that meet the diverse needs of commercial buildings. For utilities and energy providers, there are incentives to encourage adoption and offset initial costs. Building owners and facility managers can benefit from sharing insights and case studies to demonstrate the practical benefits of heat pumps in real-world scenarios. In general, HVAC professionals can benefit by staying connected to these networks, keeping abreast of new technologies and customer-centric solutions. Heat Pumps and a Greener Future Heat pumps align with global efforts to reduce carbon emissions and meet regulatory requirements. For HVAC professionals, this means not only improving the environmental impact of their services but also helping clients achieve compliance with evolving energy codes and standards. The DoE’s Commercial Heat Pump Accelerator program offers HVAC professionals a clear path to embrace innovation, improve energy efficiency, and secure a leadership position in a rapidly changing marketplace. By participating in the program, HVAC experts can drive the industry forward while enhancing their businesses and delivering meaningful value to clients. As the HVAC landscape evolves, those who seize this opportunity will not only adapt but thrive, setting new benchmarks for efficiency and sustainability in the years to come.
Integrating technology, data, and a nationwide network of contractors and distribution centers, Motili seeks to transform how HVAC services are delivered. With a focus on sustainability, energy efficiency, and cost savings, Motili helps property owners and contractors achieve their goals while promoting a greener future for the HVAC industry. motili expansion Motili meets various industry needs, whether a property manager looking for streamlined HVAC solutions or a contractor seeking more jobs. Motili started in upstate New York as One-HVAC, a marketing call center connecting contractors with homeowners. Born after the housing market crash in 2008, Motili expanded nationwide; in 2015, the headquarters moved to Denver, Colorado. energy-efficient technologies Motili is equipped to provide high-quality, eco-friendly equipment and services Motili was acquired by Daikin in 2017 and supports some of the largest national accounts with HVAC services across industries such as single-family, commercial, military, and big-box retail. With the growing demand for sustainable, energy-efficient technologies, Motili is equipped to provide high-quality, eco-friendly equipment and services. Growing HVAC businesses “We help HVAC contractors grow their business and keep their crews active,” says Matthew Sallee, Motili’s VP of National Accounts, and Marketing. “By providing them with sold jobs from our customers, we eliminate the need for bidding and costly marketing or advertising. We even offer job opportunities during the shoulder season to keep crews working year-round.” advanced technology platform The advanced technology platform enables tracking of HVAC system details such as age, condition, and efficiency. Proactively, Motili can help customers identify potential system failures through preventative maintenance and planned replacement projects across portfolios, thus reducing costly downtime and extending equipment lifespan. Reactively, the platform assists with unplanned repairs and replacements by dispatching jobs to a network of HVAC contractors, who receive job notifications via a mobile app. They also help customers select the best equipment for their needs, ensuring they get the most energy-efficient, reliable, and cost-effective system possible. Customer benefits Customers benefit from seamless HVAC solutions, covering everything from unexpected repairs and replacements Motili connects property management customers across the country with a network of contractors who install high-efficiency equipment from Goodman and Daikin, powered by Motili’s technology platform. Customers benefit from seamless HVAC solutions, covering everything from unexpected repairs and replacements to large-scale projects with installations tailored to meet the needs of their entire portfolio. preventative maintenance “We help manage nationwide portfolios with a focus on preventative maintenance and sustainable products, ensuring consistent comfort for tenants and cost savings for property owners,” says Sallee. Data is crucial for property owners and managers to make informed decisions about HVAC systems. Motili enables property owners to leverage system data for proactive maintenance and capital planning. key metrics “By aggregating and analyzing key metrics like system age, efficiency, and performance, we help property owners and managers identify inefficiencies and plan cost-effective solutions,” says Sallee. This allows them to prioritize investments and plan maintenance schedules with confidence, leading to improved system performance, reduced operational costs, and better long-term management of their HVAC assets. job flexibility Contractors can optimize their schedules, keep their teams active year-round, and expand their business HVAC contractors can grow their business by partnering with Motili, gaining access to sold jobs they would not typically reach. With the mobile app, contractors benefit from a steady stream of jobs, removing the need for bidding and costly marketing efforts. With quick payments and the flexibility to choose jobs, contractors can optimize their schedules, keep their teams active year-round, and expand their business without the inefficiencies of traditional lead generation methods. HVAC efficiency goals Leveraging technology, Motili seeks to help customers achieve their HVAC efficiency goals while reducing costs. Several key technologies industrywide are advancing the HVAC industry toward net zero: inverter technology, heat pumps, and low-GWP refrigerants. Daikin’s energy-saving inverter technology minimizes energy fluctuations, delivering consistent comfort and lower energy bills. When paired with a modern heat pump, this system provides efficient, year-round comfort using minimal electricity, transferring heat rather than generating it without burning fossil fuels. R-32 refrigerant Finally, R-32 refrigerant has a low environmental impact. Compared to the refrigerants widely used such as R-22 and R-410A, R-32 has a global warming potential (GWP) that is one-third lower. Together, these innovations create cost-effective, reliable, and energy-efficient systems.
Case studies
OTS R&D, Inc., in collaboration with the Copper Development Association (CDA), provides design support to optimize copper tube aluminum fin heat exchangers for commercial dehumidification. Problem In collaboration with the Copper Development Association (CDA) and OTS R&D, Inc. (OTS), AprilAire, a manufacturer of dehumidification equipment, they sought to maximize the performance of their products in both standard and low-temperature operating conditions while avoiding frost accumulation on the evaporator. Traditional dehumidifiers often lose efficiency as frost accumulates, leading to disruptions in conditioning and temporary spikes in humidity. Copper tube fin heat exchangers OTS supports innovation and next-generation product development using industry-pioneering software The question was whether small-diameter copper tube fin heat exchangers could maintain or increase efficiency while preventing frost accumulation in these unique operating conditions. OTS is a CDA partner that provides crucial heat transfer and system integration expertise to the industry, specifically in air conditioning, heat pumping, refrigeration, and energy conversion. Having roots with faculty and research at the University of Maryland, OTS supports innovation and next-generation product development using industry-pioneering software. Solution Through extensive research and simulation using the CoilDesigner® tool, the OTS project team explored various heat exchanger designs and airflow rates to identify optimal configurations. The study focused on reducing the outside diameter of the copper tubes from conventional values to 5mm and selecting copper as the tube material. The optimization study considered seven different tube fin geometries, ranging from 5mm OD options to 7.94mm OD tubes. Various parameters Using small-diameter copper tubes (5mm) provides several benefits for heat exchangers and overall advantages Various parameters such as fin density, coil height, number of tubes, circuitry, and airflow rates were analyzed to maximize dehumidification rate, efficiency, and frost avoidance while minimizing material consumption and refrigerant charge. Using small-diameter copper tubes (5mm) provides several benefits for heat exchangers and overall advantages for original equipment manufacturers (OEMs). Energy efficiency Reducing the diameter of copper tubes within coils offers a cost-effective avenue for enhancing system energy efficiency. While alternative methods might bolster system energy efficiency by increasing the number of conventional tubes, this approach incurs penalties such as augmented weight in tube and fin materials and heightened refrigerant volume. Conversely, reducing tube diameter fosters more efficient heat transfer and yields smaller, lighter coils. This reduction in materials can maintain or even enhance heat transfer efficiency while enabling smaller overall product dimensions, facilitating easier storage, transport, and installation, and ultimately reducing the footprint at the point of use. Significant advantage Coils constructed with CTAF or CTCF stand as enduring and reliable solutions within the industry Moreover, small-diameter copper tubes present a significant advantage in reducing refrigerant volume within systems. The diminished internal volume of the coils necessitates less refrigerant to charge, pioneering further benefits in system design, including a notable decrease in overall system weight. Coils constructed with copper tubes and aluminum fins (CTAF) or copper tubes and copper fins (CTCF) stand as enduring and reliable solutions within the industry, setting the standard for corrosion resistance and long-term service life. With a high level of familiarity across the supply chain, from tube suppliers to HVAC/R contractors, the transition to these innovative copper tubes ensures continuity in fabrication, assembly, installation, service, repair, and recyclability processes, maintaining efficiency and reliability throughout. Results After the project, the team identified 13 candidate designs meeting the product requirements, with seven using 5mm OD tubes and six using 7.94mm tubes. The optimized 5mm design showcased significant improvements over conventional designs, with a 5% increase in dehumidification rate and efficiency, a 15% reduction in material mass, and a 60% reduction in internal volume (refrigerant charge). The predicted efficiency at the standard rating condition exceeded the target requirement by 4%. substantial advantages The 5mm condenser variant was approximately 31% less deep in the airflow direction Comparing the 5mm and 7.94mm designs, the former offered substantial advantages regarding material consumption, material cost, and internal volume reduction while maintaining performance, achieving reductions of 42%, 48%, and 50%, respectively. Moreover, the 5mm condenser variant was approximately 31% less deep in the airflow direction, allowing for a larger evaporator depth and surface area. new level of dehumidification performance Cara Martin, CEO of OTS R&D, Inc., shares her insights on the project, stating, "The project utilized advanced simulation tools to identify viable heat exchanger combinations that unlock a new level of dehumidification performance in challenging conditions." "AprilAire will further review the wide range of design options for prototyping and testing, with the expectation that this effort will significantly cut down experimental trial and error in the product development process." commercial dehumidification applications By reducing tube diameter and selecting appropriate materials, manufacturers can achieve higher efficiency In conclusion, optimizing copper tube aluminum fin heat exchangers for commercial dehumidification applications represents a significant advancement in HVAC/R technology. By reducing tube diameter and selecting appropriate materials, manufacturers can achieve higher efficiency, lower material consumption, and improved performance in challenging operating conditions, ultimately enhancing user experience and satisfaction. customized design, simulation, testing, or evaluation Marcus Elmer, CDA Director of Tube and Fittings, adds, “At CDA, we understand that every project is unique and requires specialized guidance and expertise. That's why we work closely with our established partner network to provide customized design, simulation, testing, or evaluation support to OEMs like AprilAire." “By collaborating with CDA and our expert partners,” he continues, “you gain access to a wealth of resources, state-of-the-art facilities, and a deep understanding of the latest trends and technologies.”
Nearly Bergamo, Italy, there is a weather station that collects meteorological data and monitors air quality. Its operation requires professional equipment that, however, works without a permanent power supply or the presence of staff. Such conditions put the equipment and other assets at risk. In fact, the station had already suffered from several intrusion attempts and needed a security system to be put in place. Challenge Protect a remote object without a permanent power supply Like many remote objects, the weather station does not have a permanent power supply and cannot afford a full-time presence of staff members on the site. After several intrusion attempts, the client needed to secure an area of 600 square meters, prevent equipment theft, and put an end to the damage made to the agricultural produce growing on the site. They looked for a professional security system that could operate outdoors without mains power and was easy to manage remotely. Solution Wireless outdoor security system with flexible power options and remote control The implemented security system consists of 11 Ajax devices, coupled with a third-party solar panel, battery, and case In response to the challenge, Von Wunster Next s.r.l. configured a solution for securing the object that has no permanent power source or staff on-site but has extensive sun exposure. The implemented security system consists of 11 Ajax devices, coupled with a third-party solar panel, battery, and case. At the core of the system, there is a Hub 2 (2G) Jeweller control panel with a low-voltage PSU 6V. The latter allows the hub to operate from an external 7 A h battery for years. The battery, in turn, is charged via the 25 W solar panel (10 A). If the external power supply fails, the hub switches to a built-in battery and continues to protect the object for up to 16 hours or even 60 hours if the Battery Power Saver feature is enabled. The client and central monitoring station of the security company instantly receive a notification about the power issue to be fixed. The company has enough time to get to the remote object for restoring power without compromising its security. A SIM card (2G) ensures connection with the network, so Von Wunster Next s.r.l. won’t miss a thing. StreetSiren DoubleDeck Other elements of the security system are wireless outdoor Ajax devices that operate with pre-installed batteries for up to 3 years. Several MotionCam Outdoor Jeweller cover the perimeter and detect movement within seconds. The device’s photo-by-alarm feature allows minimizing expensive patrol dispatches to false alarms and gives the client peace of mind. StreetSiren DoubleDeck activates the sound of up to 113 dB and bright LED indicators in response to an alarm to deter and expose intruders. Communication with the wireless devices is provided via Ajax proprietary radio protocols Jeweler and Wings at a distance of up to 2,000 m. It’s perfect for covering large areas such as that of the station. Ajax SpaceControl Jeweller key fobs Dealing with the security system is as easy as it gets for both the client and the security company The client can control security modes effortlessly. There are four end users with different rights, and they can manage the system in the Ajax app on their phones and with wireless Ajax SpaceControl Jeweller key fobs. Von Wunster Next s.r.l., which installed the system and conducts monitoring, can track the devices’ status and take care of their configuration and maintenance remotely in the majority of cases. Dealing with the security system is as easy as it gets for both the client and the security company. All the devices are either weather-resistant or reliably hidden in the case to withstand the impacts of the environment. Constant exposure to rain or sun does not affect the security system. Why Ajax Flexible power supply options. Ajax's product portfolio includes PSUs designed to connect the system to a low-voltage power supply even when no permanent power source is available. Wireless Ajax devices operate with pre-installed batteries for up to 3 years. Visual alarm verification. With photo verification, system users and monitoring company operators can promptly verify whether an alarm is real and save costs on patrol dispatches. It is a particularly important feature for remote objects. Remote system management. The system can be managed, configured, and maintained through Ajax apps with no people present on-site, which is a cost-effective solution for a remote object. Products Hub 2 (2G) Jeweller - Security system control panel with support for photo verification MotionCam Outdoor Jeweller - Wireless outdoor motion detector with a photo camera to verify alarms 6V PSU for Hub 2/Hub 2 Plus/ReX 2 - Power supply unit for operation of the device from portable battery StreetSiren DoubleDeck Jeweller - Wireless outdoor siren with a clip lock for a branded faceplate Ajax SpaceControl Jeweller - A key fob for controlling security modes
When Harry Lau, Administrator for Facilities and Operations for the Livonia Public Schools, joined the district in 2013, he identified a significant need to improve the HVAC equipment throughout the entire school system. All 25 buildings, including schools and administration offices, had significant inefficiencies with their HVAC systems. The infrastructure was outdated and the horizontal unit ventilators that were in use were from the 1950s and 60s and were well beyond their life expectancy. The old units were prone to freezing, and there were control issues that further exacerbated the problem. Poor indoor air quality (IAQ) and inefficient temperature controls led to discomfort among staff and students, impacting the overall learning environment. His primary goal was to reduce the number of environmental air quality concerns, reduce district utility and maintenance costs, and improve the overall comfort and air quality throughout the system. The Solution To address these issues, Livonia Public Schools secured funds via a successful bond measure To address these issues, Livonia Public Schools secured funds through a successful bond measure. There were multiple contractors and manufacturers involved for the entire system upgrade, but for the classrooms specifically, the district chose to upgrade to Airedale by Modine Classmate® vertical units. Looking at the specifications of these units, Harry was certain the Classmate® would meet their needs. The previous units had structural and design issues that led to multiple repairs, and Harry knew that they would have fewer maintenance issues with the Classmate® because of the way they are designed. They also chose to modernize control of the system by implementing a building management system allowing for real-time monitoring and centralized management of the HVAC systems across all buildings. The Results The HVAC system upgrades have resulted in dramatic improvements in IAQ and energy efficiency. The new systems have provided better temperature control, faster cooling, and heating, and have reduced energy consumption by 20%. The upgraded systems also led to a quieter environment, enhancing the learning experience. The ability to monitor and manage the HVAC systems in real time has allowed for proactive maintenance and further cost savings. Harry said he wanted the classroom instructors to have some anonymity with temperature control. While the set points follow ASHRAE recommendations, the units are equipped to give the teachers some control to bump the temperature up or down a few degrees to suit their comfort level and those of the students. "With partners like Modine, they opened our eyes on ways of doing things," said Harry Lau, adding "It has been refreshing to actually be heard by the professionals." Implementation of HVAC upgrades Livonia Public Schools has been recognized by the U.S. DOE’s Efficient and Healthy Schools Program Because of their commitment to improving IAQ and energy efficiency, Livonia Public Schools has been recognized by the U.S. Department of Energy’s Efficient and Healthy Schools Program. This program recognizes and assists school districts seeking to implement high-impact indoor air quality and efficiency improvements. They were honored for optimizing their operations to improve building performance. The district was also recognized by the city as a green energy partner. Harry said that the classroom learning environments have been dramatically updated and they have seen a significant improvement. The consistent modulation of the fresh air has been greatly noticed. Livonia Public Schools’ proactive approach to HVAC upgrades A huge point of pride for the district was being able to confidently inform their staff and parents that they were ahead of the curve in ensuring quality indoor air once students and staff were able to return to indoor classroom learning during the COVID-19 pandemic. Livonia Public Schools’ proactive approach and successful implementation of HVAC upgrades have set a benchmark for other districts aiming to improve their learning environments through better air quality and energy efficiency.
Trane® – by Trane Technologies, a global climate innovator, announces that energy-saving infrastructure upgrades are underway at the Northern Illinois University (NIU) campus in DeKalb, Ill. Trane, a pioneer in building and energy solutions, is collaborating with the university to develop and implement a comprehensive energy-saving and emissions-reduction program. energy-saving solutions Over the course of the next 18 months, Trane and NIU will upgrade the DeKalb campus with comprehensive energy-saving solutions including LED lighting, water conservation measures, building weatherization improvements, Solar Photovoltaic installations at multiple locations, EV charging stations, Thermal Energy Storage for cooling, high-efficiency heating and cooling system upgrades, and smart HVAC building controls. As a result of these improvements, NIU is projected to achieve over a 26% reduction in energy consumption and an 11% reduction in emissions. energy-saving program This campus-wide initiative supports NIU’s technical, social, environmental, and financial goals The new energy-saving program by Trane will help NIU reduce its carbon footprint and achieve measurable progress toward the university’s goal of reducing emissions by 50% by fiscal year 2030, further solidifying NIU’s commitment to sustainability leadership. This campus-wide initiative supports NIU’s technical, social, environmental, and financial goals, delivering sustainable benefits to the community while integrating sustainability into campus life, strategic planning, and decision-making. Sustainability and Climate Action Plan In 2023 the university established a comprehensive Sustainability and Climate Action Plan, aiming to establish a pioneering position in sustainability education and research. Campus improvements will have an annual greenhouse gas emissions equivalent to removing 6,552 cars from the road or planting 455,169 trees according to the Environmental Protection Agency’s Greenhouse Gas Equivalencies Calculator. Environmental stewardship “In collaboration with Trane, we are excited and thrilled to be pursuing a greener future for Northern Illinois University, our community, and our world,” NIU President Lisa C. Freeman said. “NIU already plays critical roles in education and research related to sustainability, but this effort demonstrates our commitment to modeling sustainable behavior and environmental stewardship.” Energy, and operational savings By leveraging Energy Savings Performance Contracting (ESPC), this budget-neutral approach will enable progress The updates are funded through a combination of federal, state, utility, energy, and operational savings. By leveraging Energy Savings Performance Contracting (ESPC), this budget-neutral approach will enable progress. This allows NIU to reinvest capital against other priorities that align with its vision of being a regional and national model for sustainability. By collaborating with Trane, the university can finance today’s facility upgrades with tomorrow's energy savings, without tapping into capital budgets. Reducing energy consumption “NIU’s commitment to both sustainability and the comfort of students and staff created a strong foundation for this extensive sustainability program,” said Jon Dunlap, Upper Midwest Area Director of Energy Services, Commercial HVAC Americas, Trane Technologies. “We are proud to collaborate and help them achieve their energy efficiency goals. These improvements will help reduce energy consumption and carbon emissions and create more resilient and sustainable learning spaces for students and more comfortable working environments for staff.” on-campus sustainability goals In addition to ambitious on-campus sustainability goals, the Trane and NIU collaboration will incorporate significant social impact elements, including new workforce development opportunities for students through capstone projects, internships, and employment opportunities. The program emphasizes community engagement and uplift around sustainability, energy career paths, and STEM education. These efforts further enhance NIU’s community presence and contribute to the broader community’s economic and social well-being.
Wren is a climate subscription service that helps individuals offset their carbon footprint through monthly contributions. Users can calculate their carbon emissions using Wren’s intuitive calculator and fund various climate projects, including refrigerant destruction. Wren emphasizes transparency by providing regular updates on the impact of contributions, including data, photos, and stories. The platform aims to make climate action simple and effective, ensuring that every dollar contributes to meaningful environmental change. About A-Gas A‑Gas is a world pioneer in the supply and lifecycle management of refrigerants and associated products and services. Through the first-class recovery, reclamation, and repurposing processes, we capture refrigerants and fire protection gases for future re-use or safe destruction, preventing harmful release into the atmosphere. For over 30 years, A-Gas has supported clients and partners on their environmental journey by supplying lower global warming gases and actively increasing the circularity of the industries we serve, building a sustainable future. Challenge HCFC-22 is a potent greenhouse gas with a global warming potential (GWP) much higher than CO2 The widespread use of refrigerants like HCFC-22 (R22) presents a significant environmental challenge. HCFC-22 is a potent greenhouse gas with a global warming potential (GWP) much higher than CO2 (one molecule of R22 has a global warming impact 1,810 times that of one molecule of CO2). If not properly managed, its release would have a negative impact on the atmosphere. As these refrigerants reach the end of their lifecycle, there is an urgent need for effective solutions to prevent their emissions and minimize their environmental impact. Solution To address this challenge, A-Gas recovers refrigerants for reclamation or destruction at A-Gas facilities across the country. By leveraging Wren's platform to mobilize individual contributions and A-Gas' technical expertise in lifecycle refrigerant management, this partnership enabled an environmentally conscious solution for the used refrigerant. It underscores the potential for innovative partnerships that can help to further reduce emissions in the refrigerant industry through its on-site refrigerant recovery service (Rapid Recovery®), refrigerant buyback programs, and wholesale supplier reclaim program (Refri-Claim™). HCFC-22 destruction project The ACR methodology has included HCFC-22 as eligible for destruction-generated offsets since 2017 Wren and A-Gas formed a partnership to provide Wren subscribers with the opportunity to fund an HCFC-22 destruction project through the generation of A-Gas carbon credits to ensure the gas does not escape into the atmosphere. While the ACR (formerly American Carbon Registry) methodology has included HCFC-22 as eligible for destruction-generated offsets since 2017, few have completed such projects because the price of HCFC-22 is so high; it is more profitable for organizations to reclaim this product. ACR’s methodology As such, this is one of the first HCFC-22 destruction projects utilizing ACR’s methodology. Approved by the International Civil Aviation Organization (ICAO) to provide carbon credits in its Carbon Offsetting and Reduction Scheme for International Aviation (CORSIA), ACR is highly regarded across the world. Results The partnership yielded multiple environmental benefits: Emissions Avoided: The initiative successfully avoided the release of 16,000 tons of CO2-equivalent emissions by destroying HCFC-22. This substantial elimination of greenhouse gas emissions demonstrates the effectiveness of the program. Subscriber Engagement: Wren provided its subscribers with detailed updates on the impact of their contributions. These updates included data on the quantities of HCFC-22 destroyed and the corresponding emissions reductions. This transparency helped build trust and encouraged ongoing participation in climate action. Educational Impact: The collaboration raised awareness about the importance of proper lifecycle refrigerant management. Wren and A-Gas educated the public on lesser-known aspects of climate change mitigation by highlighting the environmental benefits of destroying high-GWP substances. Conclusion This partnership enabled an environmentally conscious solution for the used refrigerant By leveraging Wren's platform to mobilize individual contributions and A-Gas' technical expertise in lifecycle refrigerant management, this partnership enabled an environmentally conscious solution for the used refrigerant. It underscores the potential for innovative partnerships that can help to further reduce emissions in the refrigerant industry. refrigerant destruction protocols and technology "We are excited to work with A-Gas to push forward the standard of refrigerant destruction protocols and technology," said Landon Brand, CEO, of Wren. Landon Brand adds, "This is one of the most reliable and impactful project types we have found in our years of funding climate solutions, and we hope our community can keep blazing a trail to eliminate these dangerous refrigerants."
The Olsen Group, based in Boca Raton, Florida, is a national pioneer in HVAC energy optimization. Donald Olsen and his seasoned team of HVAC control specialists have been in business for two decades, integrating energy-saving solutions into over a thousand commercial and large-scale residential projects. In the process, the Olsen Group has become one of North America’s top suppliers of Verdant thermostats. Verdant devices leverage intelligent occupancy sensors and proprietary software to reduce HVAC runtimes by 45 percent on average. HVAC control integration Verdant’s effectiveness, reliability, and broad compatibility have made Verdant the energy management solution of choice for thousands of hotels and MDUs, including multifamily buildings, senior living, and student housing. The Olsen Group has forged a productive two-way partnership with Verdant. Donald Olsen and his team have made it a priority to share data, customer feedback, and requirements with Verdant – and Verdant, in turn, has come to rely on Olsen when they need to field test a new solution. In May of 2024, Verdant reached out to Olsen for help with a new pilot program aiming to facilitate more effective HVAC control integration, easier service, and deep energy savings for MDU projects around the globe. The Challenge Commercial VRF systems have an extremely attractive set of upsides for hotel operators Inverter (VRF) system design is becoming increasingly common in hospitality settings. Commercial VRF systems have an extremely attractive set of upsides for hotel operators. They are significantly more energy efficient and quieter than traditional VTACs or PTACs; they can provide simultaneous heating and cooling to different zones for optimal guest comfort; and they allow both individual room-level setpoint control and building-level centralized management. However, the majority of VRF units cannot connect directly to a third-party smart thermostat. Because they rely on proprietary manufacturer protocols for variable speed commands and internal diagnostics, VRF units require an external control solution to facilitate bidirectional communication with Verdant thermostats. Installation and commissioning process Every additional component in a system adds complexity and opportunity for human error. In hotels, that complexity is multiplied across hundreds of rooms. “HVAC systems are installed dark for new builds, with no power running to the site,” says Donald Olsen, President and Owner of the Olsen Group. “There’s no way to test as we go. If there are any mistakes during installation, we find out about it when the lights go on after project completion.” And mistakes are nearly inevitable. Some third-party controllers have prominent dipswitches that can be easily snagged or tripped during transportation or installation, altering their configuration and causing them to fail once the system is powered. These switches are often accidentally tripped multiple times throughout the installation and commissioning process, pioneering to a never-ending cycle of errors and service calls. VRF control solutions Adding to the issue, not all third-party control keys have the ability to retrieve and solve system error codes “Once properly configured and installed, VRF control solutions tend to be incredibly reliable,” says Olsen. “Getting them there is a real challenge, however. Accidents, human error, and repeated recalibrations can drive serious project overruns and client dissatisfaction.” Adding to the problem, not all third-party control solutions have the capability to retrieve and translate system error codes. “If the central management system isn’t getting certified manufacturer control signals from the control device, it may no longer recognize the thermostat. The system will continue to function, but it will always show up in the central manager with an error message,” warns Olsen. Airzone Aidoo Pro control solution These false error reports degrade the overall utility of the central management system, robbing operators of the ability to detect and mitigate problems proactively and requiring onsite testing to diagnose any issues. As VRF systems become the norm for hospitality projects, Verdant needed a solution to reduce the possibility of accidental misconfiguration and improve visibility into system functionality. They called on Olsen to conduct a pilot program, retrofitting sixteen VRF units in the Jacksonville Beach, FL Springhill Suites with the Airzone Aidoo Pro control solution. The Solution For the pilot, the Olsen Group outfitted each VRV unit in the loop with an Aidoo Pro controller The Jacksonville Beach Springhill Suites is a 156-room hotel with a state-of-the-art Daikin VRV rooftop chiller system. The Airzone Aidoo Pro ships preconfigured for the specific HVAC unit model, reducing the possibility for errors during initial installation. For the pilot, the Olsen Group outfitted each VRV unit in the loop with an Aidoo Pro controller. This 1:1 system design simplifies operations and troubleshooting: Any issue can be immediately traced back to a single unit, minimizing the scope and duration or repair downtime. “The Airzone Aidoo Pro offered two key upgrades as a VRV control solution,” says Olsen. “First, the dipswitches are recessed, making them much harder to trip accidentally. Second, Aidoo makes the system much easier to service. We can read error codes, run tests, and diagnose issues remotely, without ever needing to disrupt a guest’s stay.” Airzone’s expansive library This advanced remote management is enabled by Airzone’s expansive library of manufacturer protocols. “Because of our close relationship with HVAC manufacturers, Aidoo Pro can provide the proprietary control signals the central management system is expecting to see,” says Borja Fernandez, Director of OEM Solutions, Airzone. “That preserves all the features of the HVAC unit and thermostat, while also eliminating persistent false error codes. With Aidoo Pro, the central management system can function as a single-pane-of-glass HVAC monitoring and control solution for the building, as intended.” Results and Next Steps The pilot program is expanding to new builds around the globe, including projects in the UK Olsen reports that Springhill Suites is happy with their upgraded VRV system. “They have more visibility into the system and fewer services calls,” says Olsen. “When there is an issue, we can diagnose it remotely for faster resolution and less guest room downtime. It’s a much better customer experience overall.” Verdant is encouraged as well. This pilot program is expanding to several new builds around the globe, including projects in Central America, the Caribbean, the UK, and the EU. HVAC energy savings “There is a massive untapped market for energy-efficient HVAC upgrades in the Caribbean region,” says Olsen. “Energy costs there can exceed a dollar per kilowatt hour. Cost-effective devices like Verdant thermostats and the Airzone Aidoo Pro pay for themselves very easily in that scenario.” Verdant and the Olsen Group have built global brands by helping commercial properties realize significant HVAC energy savings. Through the Airzone Aidoo Pro pilot program, they are continuing to innovate, enabling reliable integration and enterprise-grade control on highly efficient VRF units. “The demand for commercial VRF control is definitely there,” says Olsen. “With Verdant and Airzone, we can deliver it with ease.”
OTS R&D, Inc., in collaboration with the Copper Development Association (CDA), provides design support to optimize copper tube aluminum fin heat exchangers for commercial dehumidification. Problem In collaboration with the Copper Development Association (CDA) and OTS R&D, Inc. (OTS), AprilAire, a manufacturer of dehumidification equipment, they sought to maximize the performance of their products in both standard and low-temperature operating conditions while avoiding frost accumulation on the evaporator. Traditional dehumidifiers often lose efficiency as frost accumulates, leading to disruptions in conditioning and temporary spikes in humidity. Copper tube fin heat exchangers OTS supports innovation and next-generation product development using industry-pioneering software The question was whether small-diameter copper tube fin heat exchangers could maintain or increase efficiency while preventing frost accumulation in these unique operating conditions. OTS is a CDA partner that provides crucial heat transfer and system integration expertise to the industry, specifically in air conditioning, heat pumping, refrigeration, and energy conversion. Having roots with faculty and research at the University of Maryland, OTS supports innovation and next-generation product development using industry-pioneering software. Solution Through extensive research and simulation using the CoilDesigner® tool, the OTS project team explored various heat exchanger designs and airflow rates to identify optimal configurations. The study focused on reducing the outside diameter of the copper tubes from conventional values to 5mm and selecting copper as the tube material. The optimization study considered seven different tube fin geometries, ranging from 5mm OD options to 7.94mm OD tubes. Various parameters Using small-diameter copper tubes (5mm) provides several benefits for heat exchangers and overall advantages Various parameters such as fin density, coil height, number of tubes, circuitry, and airflow rates were analyzed to maximize dehumidification rate, efficiency, and frost avoidance while minimizing material consumption and refrigerant charge. Using small-diameter copper tubes (5mm) provides several benefits for heat exchangers and overall advantages for original equipment manufacturers (OEMs). Energy efficiency Reducing the diameter of copper tubes within coils offers a cost-effective avenue for enhancing system energy efficiency. While alternative methods might bolster system energy efficiency by increasing the number of conventional tubes, this approach incurs penalties such as augmented weight in tube and fin materials and heightened refrigerant volume. Conversely, reducing tube diameter fosters more efficient heat transfer and yields smaller, lighter coils. This reduction in materials can maintain or even enhance heat transfer efficiency while enabling smaller overall product dimensions, facilitating easier storage, transport, and installation, and ultimately reducing the footprint at the point of use. Significant advantage Coils constructed with CTAF or CTCF stand as enduring and reliable solutions within the industry Moreover, small-diameter copper tubes present a significant advantage in reducing refrigerant volume within systems. The diminished internal volume of the coils necessitates less refrigerant to charge, pioneering further benefits in system design, including a notable decrease in overall system weight. Coils constructed with copper tubes and aluminum fins (CTAF) or copper tubes and copper fins (CTCF) stand as enduring and reliable solutions within the industry, setting the standard for corrosion resistance and long-term service life. With a high level of familiarity across the supply chain, from tube suppliers to HVAC/R contractors, the transition to these innovative copper tubes ensures continuity in fabrication, assembly, installation, service, repair, and recyclability processes, maintaining efficiency and reliability throughout. Results After the project, the team identified 13 candidate designs meeting the product requirements, with seven using 5mm OD tubes and six using 7.94mm tubes. The optimized 5mm design showcased significant improvements over conventional designs, with a 5% increase in dehumidification rate and efficiency, a 15% reduction in material mass, and a 60% reduction in internal volume (refrigerant charge). The predicted efficiency at the standard rating condition exceeded the target requirement by 4%. substantial advantages The 5mm condenser variant was approximately 31% less deep in the airflow direction Comparing the 5mm and 7.94mm designs, the former offered substantial advantages regarding material consumption, material cost, and internal volume reduction while maintaining performance, achieving reductions of 42%, 48%, and 50%, respectively. Moreover, the 5mm condenser variant was approximately 31% less deep in the airflow direction, allowing for a larger evaporator depth and surface area. new level of dehumidification performance Cara Martin, CEO of OTS R&D, Inc., shares her insights on the project, stating, "The project utilized advanced simulation tools to identify viable heat exchanger combinations that unlock a new level of dehumidification performance in challenging conditions." "AprilAire will further review the wide range of design options for prototyping and testing, with the expectation that this effort will significantly cut down experimental trial and error in the product development process." commercial dehumidification applications By reducing tube diameter and selecting appropriate materials, manufacturers can achieve higher efficiency In conclusion, optimizing copper tube aluminum fin heat exchangers for commercial dehumidification applications represents a significant advancement in HVAC/R technology. By reducing tube diameter and selecting appropriate materials, manufacturers can achieve higher efficiency, lower material consumption, and improved performance in challenging operating conditions, ultimately enhancing user experience and satisfaction. customized design, simulation, testing, or evaluation Marcus Elmer, CDA Director of Tube and Fittings, adds, “At CDA, we understand that every project is unique and requires specialized guidance and expertise. That's why we work closely with our established partner network to provide customized design, simulation, testing, or evaluation support to OEMs like AprilAire." “By collaborating with CDA and our expert partners,” he continues, “you gain access to a wealth of resources, state-of-the-art facilities, and a deep understanding of the latest trends and technologies.”
Nearly Bergamo, Italy, there is a weather station that collects meteorological data and monitors air quality. Its operation requires professional equipment that, however, works without a permanent power supply or the presence of staff. Such conditions put the equipment and other assets at risk. In fact, the station had already suffered from several intrusion attempts and needed a security system to be put in place. Challenge Protect a remote object without a permanent power supply Like many remote objects, the weather station does not have a permanent power supply and cannot afford a full-time presence of staff members on the site. After several intrusion attempts, the client needed to secure an area of 600 square meters, prevent equipment theft, and put an end to the damage made to the agricultural produce growing on the site. They looked for a professional security system that could operate outdoors without mains power and was easy to manage remotely. Solution Wireless outdoor security system with flexible power options and remote control The implemented security system consists of 11 Ajax devices, coupled with a third-party solar panel, battery, and case In response to the challenge, Von Wunster Next s.r.l. configured a solution for securing the object that has no permanent power source or staff on-site but has extensive sun exposure. The implemented security system consists of 11 Ajax devices, coupled with a third-party solar panel, battery, and case. At the core of the system, there is a Hub 2 (2G) Jeweller control panel with a low-voltage PSU 6V. The latter allows the hub to operate from an external 7 A h battery for years. The battery, in turn, is charged via the 25 W solar panel (10 A). If the external power supply fails, the hub switches to a built-in battery and continues to protect the object for up to 16 hours or even 60 hours if the Battery Power Saver feature is enabled. The client and central monitoring station of the security company instantly receive a notification about the power issue to be fixed. The company has enough time to get to the remote object for restoring power without compromising its security. A SIM card (2G) ensures connection with the network, so Von Wunster Next s.r.l. won’t miss a thing. StreetSiren DoubleDeck Other elements of the security system are wireless outdoor Ajax devices that operate with pre-installed batteries for up to 3 years. Several MotionCam Outdoor Jeweller cover the perimeter and detect movement within seconds. The device’s photo-by-alarm feature allows minimizing expensive patrol dispatches to false alarms and gives the client peace of mind. StreetSiren DoubleDeck activates the sound of up to 113 dB and bright LED indicators in response to an alarm to deter and expose intruders. Communication with the wireless devices is provided via Ajax proprietary radio protocols Jeweler and Wings at a distance of up to 2,000 m. It’s perfect for covering large areas such as that of the station. Ajax SpaceControl Jeweller key fobs Dealing with the security system is as easy as it gets for both the client and the security company The client can control security modes effortlessly. There are four end users with different rights, and they can manage the system in the Ajax app on their phones and with wireless Ajax SpaceControl Jeweller key fobs. Von Wunster Next s.r.l., which installed the system and conducts monitoring, can track the devices’ status and take care of their configuration and maintenance remotely in the majority of cases. Dealing with the security system is as easy as it gets for both the client and the security company. All the devices are either weather-resistant or reliably hidden in the case to withstand the impacts of the environment. Constant exposure to rain or sun does not affect the security system. Why Ajax Flexible power supply options. Ajax's product portfolio includes PSUs designed to connect the system to a low-voltage power supply even when no permanent power source is available. Wireless Ajax devices operate with pre-installed batteries for up to 3 years. Visual alarm verification. With photo verification, system users and monitoring company operators can promptly verify whether an alarm is real and save costs on patrol dispatches. It is a particularly important feature for remote objects. Remote system management. The system can be managed, configured, and maintained through Ajax apps with no people present on-site, which is a cost-effective solution for a remote object. Products Hub 2 (2G) Jeweller - Security system control panel with support for photo verification MotionCam Outdoor Jeweller - Wireless outdoor motion detector with a photo camera to verify alarms 6V PSU for Hub 2/Hub 2 Plus/ReX 2 - Power supply unit for operation of the device from portable battery StreetSiren DoubleDeck Jeweller - Wireless outdoor siren with a clip lock for a branded faceplate Ajax SpaceControl Jeweller - A key fob for controlling security modes
When Harry Lau, Administrator for Facilities and Operations for the Livonia Public Schools, joined the district in 2013, he identified a significant need to improve the HVAC equipment throughout the entire school system. All 25 buildings, including schools and administration offices, had significant inefficiencies with their HVAC systems. The infrastructure was outdated and the horizontal unit ventilators that were in use were from the 1950s and 60s and were well beyond their life expectancy. The old units were prone to freezing, and there were control issues that further exacerbated the problem. Poor indoor air quality (IAQ) and inefficient temperature controls led to discomfort among staff and students, impacting the overall learning environment. His primary goal was to reduce the number of environmental air quality concerns, reduce district utility and maintenance costs, and improve the overall comfort and air quality throughout the system. The Solution To address these issues, Livonia Public Schools secured funds via a successful bond measure To address these issues, Livonia Public Schools secured funds through a successful bond measure. There were multiple contractors and manufacturers involved for the entire system upgrade, but for the classrooms specifically, the district chose to upgrade to Airedale by Modine Classmate® vertical units. Looking at the specifications of these units, Harry was certain the Classmate® would meet their needs. The previous units had structural and design issues that led to multiple repairs, and Harry knew that they would have fewer maintenance issues with the Classmate® because of the way they are designed. They also chose to modernize control of the system by implementing a building management system allowing for real-time monitoring and centralized management of the HVAC systems across all buildings. The Results The HVAC system upgrades have resulted in dramatic improvements in IAQ and energy efficiency. The new systems have provided better temperature control, faster cooling, and heating, and have reduced energy consumption by 20%. The upgraded systems also led to a quieter environment, enhancing the learning experience. The ability to monitor and manage the HVAC systems in real time has allowed for proactive maintenance and further cost savings. Harry said he wanted the classroom instructors to have some anonymity with temperature control. While the set points follow ASHRAE recommendations, the units are equipped to give the teachers some control to bump the temperature up or down a few degrees to suit their comfort level and those of the students. "With partners like Modine, they opened our eyes on ways of doing things," said Harry Lau, adding "It has been refreshing to actually be heard by the professionals." Implementation of HVAC upgrades Livonia Public Schools has been recognized by the U.S. DOE’s Efficient and Healthy Schools Program Because of their commitment to improving IAQ and energy efficiency, Livonia Public Schools has been recognized by the U.S. Department of Energy’s Efficient and Healthy Schools Program. This program recognizes and assists school districts seeking to implement high-impact indoor air quality and efficiency improvements. They were honored for optimizing their operations to improve building performance. The district was also recognized by the city as a green energy partner. Harry said that the classroom learning environments have been dramatically updated and they have seen a significant improvement. The consistent modulation of the fresh air has been greatly noticed. Livonia Public Schools’ proactive approach to HVAC upgrades A huge point of pride for the district was being able to confidently inform their staff and parents that they were ahead of the curve in ensuring quality indoor air once students and staff were able to return to indoor classroom learning during the COVID-19 pandemic. Livonia Public Schools’ proactive approach and successful implementation of HVAC upgrades have set a benchmark for other districts aiming to improve their learning environments through better air quality and energy efficiency.
Trane® – by Trane Technologies, a global climate innovator, announces that energy-saving infrastructure upgrades are underway at the Northern Illinois University (NIU) campus in DeKalb, Ill. Trane, a pioneer in building and energy solutions, is collaborating with the university to develop and implement a comprehensive energy-saving and emissions-reduction program. energy-saving solutions Over the course of the next 18 months, Trane and NIU will upgrade the DeKalb campus with comprehensive energy-saving solutions including LED lighting, water conservation measures, building weatherization improvements, Solar Photovoltaic installations at multiple locations, EV charging stations, Thermal Energy Storage for cooling, high-efficiency heating and cooling system upgrades, and smart HVAC building controls. As a result of these improvements, NIU is projected to achieve over a 26% reduction in energy consumption and an 11% reduction in emissions. energy-saving program This campus-wide initiative supports NIU’s technical, social, environmental, and financial goals The new energy-saving program by Trane will help NIU reduce its carbon footprint and achieve measurable progress toward the university’s goal of reducing emissions by 50% by fiscal year 2030, further solidifying NIU’s commitment to sustainability leadership. This campus-wide initiative supports NIU’s technical, social, environmental, and financial goals, delivering sustainable benefits to the community while integrating sustainability into campus life, strategic planning, and decision-making. Sustainability and Climate Action Plan In 2023 the university established a comprehensive Sustainability and Climate Action Plan, aiming to establish a pioneering position in sustainability education and research. Campus improvements will have an annual greenhouse gas emissions equivalent to removing 6,552 cars from the road or planting 455,169 trees according to the Environmental Protection Agency’s Greenhouse Gas Equivalencies Calculator. Environmental stewardship “In collaboration with Trane, we are excited and thrilled to be pursuing a greener future for Northern Illinois University, our community, and our world,” NIU President Lisa C. Freeman said. “NIU already plays critical roles in education and research related to sustainability, but this effort demonstrates our commitment to modeling sustainable behavior and environmental stewardship.” Energy, and operational savings By leveraging Energy Savings Performance Contracting (ESPC), this budget-neutral approach will enable progress The updates are funded through a combination of federal, state, utility, energy, and operational savings. By leveraging Energy Savings Performance Contracting (ESPC), this budget-neutral approach will enable progress. This allows NIU to reinvest capital against other priorities that align with its vision of being a regional and national model for sustainability. By collaborating with Trane, the university can finance today’s facility upgrades with tomorrow's energy savings, without tapping into capital budgets. Reducing energy consumption “NIU’s commitment to both sustainability and the comfort of students and staff created a strong foundation for this extensive sustainability program,” said Jon Dunlap, Upper Midwest Area Director of Energy Services, Commercial HVAC Americas, Trane Technologies. “We are proud to collaborate and help them achieve their energy efficiency goals. These improvements will help reduce energy consumption and carbon emissions and create more resilient and sustainable learning spaces for students and more comfortable working environments for staff.” on-campus sustainability goals In addition to ambitious on-campus sustainability goals, the Trane and NIU collaboration will incorporate significant social impact elements, including new workforce development opportunities for students through capstone projects, internships, and employment opportunities. The program emphasizes community engagement and uplift around sustainability, energy career paths, and STEM education. These efforts further enhance NIU’s community presence and contribute to the broader community’s economic and social well-being.
Wren is a climate subscription service that helps individuals offset their carbon footprint through monthly contributions. Users can calculate their carbon emissions using Wren’s intuitive calculator and fund various climate projects, including refrigerant destruction. Wren emphasizes transparency by providing regular updates on the impact of contributions, including data, photos, and stories. The platform aims to make climate action simple and effective, ensuring that every dollar contributes to meaningful environmental change. About A-Gas A‑Gas is a world pioneer in the supply and lifecycle management of refrigerants and associated products and services. Through the first-class recovery, reclamation, and repurposing processes, we capture refrigerants and fire protection gases for future re-use or safe destruction, preventing harmful release into the atmosphere. For over 30 years, A-Gas has supported clients and partners on their environmental journey by supplying lower global warming gases and actively increasing the circularity of the industries we serve, building a sustainable future. Challenge HCFC-22 is a potent greenhouse gas with a global warming potential (GWP) much higher than CO2 The widespread use of refrigerants like HCFC-22 (R22) presents a significant environmental challenge. HCFC-22 is a potent greenhouse gas with a global warming potential (GWP) much higher than CO2 (one molecule of R22 has a global warming impact 1,810 times that of one molecule of CO2). If not properly managed, its release would have a negative impact on the atmosphere. As these refrigerants reach the end of their lifecycle, there is an urgent need for effective solutions to prevent their emissions and minimize their environmental impact. Solution To address this challenge, A-Gas recovers refrigerants for reclamation or destruction at A-Gas facilities across the country. By leveraging Wren's platform to mobilize individual contributions and A-Gas' technical expertise in lifecycle refrigerant management, this partnership enabled an environmentally conscious solution for the used refrigerant. It underscores the potential for innovative partnerships that can help to further reduce emissions in the refrigerant industry through its on-site refrigerant recovery service (Rapid Recovery®), refrigerant buyback programs, and wholesale supplier reclaim program (Refri-Claim™). HCFC-22 destruction project The ACR methodology has included HCFC-22 as eligible for destruction-generated offsets since 2017 Wren and A-Gas formed a partnership to provide Wren subscribers with the opportunity to fund an HCFC-22 destruction project through the generation of A-Gas carbon credits to ensure the gas does not escape into the atmosphere. While the ACR (formerly American Carbon Registry) methodology has included HCFC-22 as eligible for destruction-generated offsets since 2017, few have completed such projects because the price of HCFC-22 is so high; it is more profitable for organizations to reclaim this product. ACR’s methodology As such, this is one of the first HCFC-22 destruction projects utilizing ACR’s methodology. Approved by the International Civil Aviation Organization (ICAO) to provide carbon credits in its Carbon Offsetting and Reduction Scheme for International Aviation (CORSIA), ACR is highly regarded across the world. Results The partnership yielded multiple environmental benefits: Emissions Avoided: The initiative successfully avoided the release of 16,000 tons of CO2-equivalent emissions by destroying HCFC-22. This substantial elimination of greenhouse gas emissions demonstrates the effectiveness of the program. Subscriber Engagement: Wren provided its subscribers with detailed updates on the impact of their contributions. These updates included data on the quantities of HCFC-22 destroyed and the corresponding emissions reductions. This transparency helped build trust and encouraged ongoing participation in climate action. Educational Impact: The collaboration raised awareness about the importance of proper lifecycle refrigerant management. Wren and A-Gas educated the public on lesser-known aspects of climate change mitigation by highlighting the environmental benefits of destroying high-GWP substances. Conclusion This partnership enabled an environmentally conscious solution for the used refrigerant By leveraging Wren's platform to mobilize individual contributions and A-Gas' technical expertise in lifecycle refrigerant management, this partnership enabled an environmentally conscious solution for the used refrigerant. It underscores the potential for innovative partnerships that can help to further reduce emissions in the refrigerant industry. refrigerant destruction protocols and technology "We are excited to work with A-Gas to push forward the standard of refrigerant destruction protocols and technology," said Landon Brand, CEO, of Wren. Landon Brand adds, "This is one of the most reliable and impactful project types we have found in our years of funding climate solutions, and we hope our community can keep blazing a trail to eliminate these dangerous refrigerants."
The Olsen Group, based in Boca Raton, Florida, is a national pioneer in HVAC energy optimization. Donald Olsen and his seasoned team of HVAC control specialists have been in business for two decades, integrating energy-saving solutions into over a thousand commercial and large-scale residential projects. In the process, the Olsen Group has become one of North America’s top suppliers of Verdant thermostats. Verdant devices leverage intelligent occupancy sensors and proprietary software to reduce HVAC runtimes by 45 percent on average. HVAC control integration Verdant’s effectiveness, reliability, and broad compatibility have made Verdant the energy management solution of choice for thousands of hotels and MDUs, including multifamily buildings, senior living, and student housing. The Olsen Group has forged a productive two-way partnership with Verdant. Donald Olsen and his team have made it a priority to share data, customer feedback, and requirements with Verdant – and Verdant, in turn, has come to rely on Olsen when they need to field test a new solution. In May of 2024, Verdant reached out to Olsen for help with a new pilot program aiming to facilitate more effective HVAC control integration, easier service, and deep energy savings for MDU projects around the globe. The Challenge Commercial VRF systems have an extremely attractive set of upsides for hotel operators Inverter (VRF) system design is becoming increasingly common in hospitality settings. Commercial VRF systems have an extremely attractive set of upsides for hotel operators. They are significantly more energy efficient and quieter than traditional VTACs or PTACs; they can provide simultaneous heating and cooling to different zones for optimal guest comfort; and they allow both individual room-level setpoint control and building-level centralized management. However, the majority of VRF units cannot connect directly to a third-party smart thermostat. Because they rely on proprietary manufacturer protocols for variable speed commands and internal diagnostics, VRF units require an external control solution to facilitate bidirectional communication with Verdant thermostats. Installation and commissioning process Every additional component in a system adds complexity and opportunity for human error. In hotels, that complexity is multiplied across hundreds of rooms. “HVAC systems are installed dark for new builds, with no power running to the site,” says Donald Olsen, President and Owner of the Olsen Group. “There’s no way to test as we go. If there are any mistakes during installation, we find out about it when the lights go on after project completion.” And mistakes are nearly inevitable. Some third-party controllers have prominent dipswitches that can be easily snagged or tripped during transportation or installation, altering their configuration and causing them to fail once the system is powered. These switches are often accidentally tripped multiple times throughout the installation and commissioning process, pioneering to a never-ending cycle of errors and service calls. VRF control solutions Adding to the issue, not all third-party control keys have the ability to retrieve and solve system error codes “Once properly configured and installed, VRF control solutions tend to be incredibly reliable,” says Olsen. “Getting them there is a real challenge, however. Accidents, human error, and repeated recalibrations can drive serious project overruns and client dissatisfaction.” Adding to the problem, not all third-party control solutions have the capability to retrieve and translate system error codes. “If the central management system isn’t getting certified manufacturer control signals from the control device, it may no longer recognize the thermostat. The system will continue to function, but it will always show up in the central manager with an error message,” warns Olsen. Airzone Aidoo Pro control solution These false error reports degrade the overall utility of the central management system, robbing operators of the ability to detect and mitigate problems proactively and requiring onsite testing to diagnose any issues. As VRF systems become the norm for hospitality projects, Verdant needed a solution to reduce the possibility of accidental misconfiguration and improve visibility into system functionality. They called on Olsen to conduct a pilot program, retrofitting sixteen VRF units in the Jacksonville Beach, FL Springhill Suites with the Airzone Aidoo Pro control solution. The Solution For the pilot, the Olsen Group outfitted each VRV unit in the loop with an Aidoo Pro controller The Jacksonville Beach Springhill Suites is a 156-room hotel with a state-of-the-art Daikin VRV rooftop chiller system. The Airzone Aidoo Pro ships preconfigured for the specific HVAC unit model, reducing the possibility for errors during initial installation. For the pilot, the Olsen Group outfitted each VRV unit in the loop with an Aidoo Pro controller. This 1:1 system design simplifies operations and troubleshooting: Any issue can be immediately traced back to a single unit, minimizing the scope and duration or repair downtime. “The Airzone Aidoo Pro offered two key upgrades as a VRV control solution,” says Olsen. “First, the dipswitches are recessed, making them much harder to trip accidentally. Second, Aidoo makes the system much easier to service. We can read error codes, run tests, and diagnose issues remotely, without ever needing to disrupt a guest’s stay.” Airzone’s expansive library This advanced remote management is enabled by Airzone’s expansive library of manufacturer protocols. “Because of our close relationship with HVAC manufacturers, Aidoo Pro can provide the proprietary control signals the central management system is expecting to see,” says Borja Fernandez, Director of OEM Solutions, Airzone. “That preserves all the features of the HVAC unit and thermostat, while also eliminating persistent false error codes. With Aidoo Pro, the central management system can function as a single-pane-of-glass HVAC monitoring and control solution for the building, as intended.” Results and Next Steps The pilot program is expanding to new builds around the globe, including projects in the UK Olsen reports that Springhill Suites is happy with their upgraded VRV system. “They have more visibility into the system and fewer services calls,” says Olsen. “When there is an issue, we can diagnose it remotely for faster resolution and less guest room downtime. It’s a much better customer experience overall.” Verdant is encouraged as well. This pilot program is expanding to several new builds around the globe, including projects in Central America, the Caribbean, the UK, and the EU. HVAC energy savings “There is a massive untapped market for energy-efficient HVAC upgrades in the Caribbean region,” says Olsen. “Energy costs there can exceed a dollar per kilowatt hour. Cost-effective devices like Verdant thermostats and the Airzone Aidoo Pro pay for themselves very easily in that scenario.” Verdant and the Olsen Group have built global brands by helping commercial properties realize significant HVAC energy savings. Through the Airzone Aidoo Pro pilot program, they are continuing to innovate, enabling reliable integration and enterprise-grade control on highly efficient VRF units. “The demand for commercial VRF control is definitely there,” says Olsen. “With Verdant and Airzone, we can deliver it with ease.”


Round table discussion
Digitalization is the integration of digital technologies into everyday life. In the context of HVAC, digitalization refers to the use of digital technologies to improve the efficiency, performance, and control of heating, ventilation, and air conditioning systems. Considering that digitalization is a major trend relating to HVAC, we asked our Expert Panel Roundtable: How does the digitalization of HVAC enable adaptation to evolving technologies and newer applications?
There is a severe shortage of skilled technicians in the HVAC trade, reflecting an urgent need to attract more employees to careers in HVAC. The estimated 80,000 unfilled positions across the United States are the result of multiple trends, from an aging workforce to a lack of training and education. There is also a public perception problem: HVAC jobs are often seen as dirty, sweaty, and unskilled positions. But how can the industry address the problem? We asked our Expert Panel Roundtable: How can the industry attract employees to career opportunities in HVAC?
The HVAC market is a rapidly changing environment on a variety of fronts, from the introduction of new refrigerants to the increasing use of artificial intelligence to the embrace of interconnected systems in the Internet of Things (IoT) environment. We asked our Expert Panel Roundtable: How will the HVAC market change in the next five years?
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