HVAC Plumbing
Grace Homes, the luxury property development company building homes in Northamptonshire and Leicestershire, is setting a high benchmark for sustainable living. The company has integrated air source heat pumps from Mitsubishi Electric at its Sysonby Lodge development in Melton Mowbray. Sysonby Lodge includes a courtyard of mews-style properties, detached and semi-detached homes and ten luxury residences in a renovated Grade II-listed lodge. Future Homes Standards Each property has been equippe...
Global technology, software and engineering pioneer Emerson will demonstrate how it’s transforming the future of factory automation through its proven Floor to Cloud™ approach and comprehensive portfolio at Hannover Messe in Hannover, Germany, on March 31 to April 4, 2025. Visitors to the Emerson booth will learn how companies of any size can apply a Floor-to-cloud approach to drive sustainable growth, maximize performance quality, and unleash workforce productivity for immediate an...
Prokeep, distribution’s pioneering customer engagement software, is proud to announce its new partnership with Allied Air Enterprises, bringing a solution to some of the largest HVAC distributors in North America like Tropic Supply, Winsupply, Baker Distributing, and Locke Supply Company. This collaboration aims to provide Allied Air’s distributors with a pioneering communication platform to streamline their customer engagement processes — increasing efficiencies and sales f...
A groundbreaking project that brought low-carbon, low-cost heating to one of London’s oldest social housing estates has been named Regional Large-Scale Project of the Year at the 2025 Greater London Energy Efficiency Awards. Sutton Dwellings, a historic Edwardian-era social housing estate in Kensington, received the prestigious award for the innovative approach taken by leading ground source heat pump specialists Kensa and housing provider Clarion Housing Group in retrofitting 81 fla...
Lennox EMEA is taking cooling performance to the next level by introducing a new range of computer room air handling units (CRAH) designed specifically for high-performance Data Center applications. The new CRAH-ApX Series, complete with adaptable design for tailored data center needs, provides hyperscale and co-location facilities with unparalleled cooling performance, efficiency and reliability. Advanced cooling solutions Hyperscale data centers are large business-critical facilities...
The University of East London (UEL) is extending its strategic partnership with global technology company Siemens in a contract that will see the business design and install a Water Source Heat Pump (WSHP) to help power its net zero campus of the future. The new WSHP is set to be the largest fitted at any university and will power the university’s Docklands Campus Library and Royal Docks Centre for Sustainability buildings, replacing existing gas boilers – and together with campus e...
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A-Gas, a world pioneer in environmentally responsible lifecycle refrigerant management, is excited to announce its participation in the HVAC Excellence Conference 2025, taking place March 16-19 in Las Vegas, Nevada. Attendees are invited to join an engaging session focused on equipping HVAC professionals with essential knowledge for navigating key industry changes. Refrigerant Myths Debunked A-Gas will present an educational session, AIM Act and sustainable refrigerant supply strategiesAt the event, A-Gas will present an educational session exploring the AIM Act and sustainable refrigerant supply strategies. The session will tackle common myths about refrigerant reclamation and supply and offer a regulatory overview to help professionals adapt to the evolving HVAC landscape. Attendees will leave with actionable insights on ensuring compliance and implementing effective refrigerant management practices that will serve their businesses now and in the future. Refrigerant Management Trends “This conference provides a unique opportunity for HVAC professionals and educators to learn more about the challenges and opportunities in lifecycle refrigerant management,” said Anthony Nash, A-Gas Rapid Recovery Network Training Manager, who is presenting at the conference. “We look forward to connecting with attendees and sharing solutions that promote compliance, efficiency, and environmental responsibility, all while supporting the great content HVAC Excellence provides.” A-Gas at HVAC Excellence A-Gas is committed to helping the HVAC industry transition to sustainable solutions while addressing environmental and regulatory challenges. By offering innovative lifecycle refrigerant management services, A-Gas continues to head the way in supporting a circular economy. For more information about A-Gas at HVAC Excellence Conference 2025, please visit the link.
Heating and hot water appliance manufacturer, Navien UK, is expanding its flagship NCB range of boilers with the launch of two new 30 kW models for its the NCB300 and NCB500 ON combi boilers. Designed in response to industry demand, these new options provide installers with greater flexibility when selecting the right boiler for their customers. NCB300 and NCB500 ON boilers “When choosing a boiler, selecting the correct kW rating is essential to ensuring optimal comfort and performance for a property,” says Jason Davies, sales director at Navien UK. “By introducing a 30kW option for our NCB300 and NCB500 ON boilers, we’re giving installers more choice and making it easier to meet the needs of their customers.” Navien Choice Plus rewards program Navien will be offering installers the chance to earn more points through its Navien Choice program To celebrate the launch, Navien will be offering installers the chance to earn more points through its Navien Choice Plus rewards program. From the 10 March until 30 May, installers can unlock three levels of rewards for every third NCB500 ON boiler they install this spring. Earn points and unlock rewards As members of Navien Choice Plus, installers can gain 30 extra reward points for installing three NCB500 ON boilers, 60 extra points for installing six NCB500 ON boilers and finally, 90 extra points for installing nine NCB500 ON boilers. Once nine installations have been achieved – and if there is still time left on the promotion – the points will be reset, giving installers more time to earn points and unlock further rewards. Navien’s reward scheme The points can be used to unlock high-quality rewards from cameras and smart watches The points can be used to unlock high-quality rewards from cameras and smart watches to coffee machines, DeWalt toolkits and even holidays through Navien’s reward scheme. Jason added: “We are delighted to be running another rewards bonus scheme this spring to support the launch of our 30kW NCB500 ON. With extra points being earned on every third NCB500 ON install over the next three months, across three different levels, it seems that good things do come in threes!" Range of NCB ON features Jason added: “Our award-winning range of NCB ON features innovative ON technology, which enables them to provide rapid hot water and consistent temperatures with no fluctuations in temperature." "Following great success, we are excited to introduce a smaller model to the range, which will no doubt make this technology accessible for many more households.” The promotion will run from the 10 March until 30 May 2025, only installations of the NCB500 ON will apply.
Steam systems serve as the backbone of numerous industrial processes, providing the essential thermal energy required for a wide range of applications across various sectors. From powering machinery in manufacturing facilities to sterilizing equipment in healthcare settings, the importance of steam cannot be overstated. Improving Steam Operations American Plant Maintenance (APM Steam) offers specialized services aimed at optimizing steam systemsDespite their critical role, steam systems often operate below their maximum efficiency, pioneering to energy wastage, increased operational costs, and potential safety hazards. To address these challenges, American Plant Maintenance (APM Steam) offers specialized services aimed at optimizing steam systems. Rather than merely providing reactive maintenance solutions, they take a proactive approach, focusing on comprehensive optimization strategies that consider the entire steam system. Why Steam? The Science Behind Steam Systems Steam’s unique properties make it an excellent medium for transferring heat energy over long distancesSteam, often called the "invisible workhorse" of industry, is utilized in a myriad of applications, ranging from heating and sterilization to power generation and mechanical work. It's a versatile energy source, but its efficient use ruires a deep understanding of its properties and the intricacies of steam systems. At its core, steam is water in its gaseous state. Its unique properties make it an excellent medium for transferring heat energy over long distances. When water is heated to its boiling point, it undergoes a phase change, transforming into steam. When the reverse occurs, steam condenses to water. This process releases a significant amount of energy, which can be harnessed for various industrial applications. Core Steam Components Steam systems are composed of several key components, each with a specific role. Boilers, the heart of the system, generate steam by heating water. Piping is responsible for distributing the steam to different parts of the facility. Valves control the flow of steam, while heat transfer equipment ensures the energy is directed to where it's needed. Lastly, steam traps remove condensate to maintain efficient operation. Understanding the function of each component is crucial to optimizing the system. Challenges in Steam System Optimization One common issue is steam leakage, which can occur due to faulty valves, fittings, or failed piping. Steam leaks not only waste energy but also increase operational costs and pose safety risks to personnel. Another challenge is steam trap failure, which occurs when steam traps malfunction and fail to remove condensate from the system effectively or allow live steam to enter the condensate system. This can result to water hammer, uneven heating, and reduced steam quality. Identifying and addressing steam trap issues is essential for maintaining optimal system performance and a safe system. Additionally, improper system design and maintenance practices can contribute to inefficiencies in steam systems. Essential System Inspections Poorly insulated pipes, piping failures, poor piping practices, fouled (scaled) heat-exchanging surfaces, failed tube bundles or plates, failed condensate return pumps, inadequate ventilation, and equipment oversizing are common issues that can affect system performance. Regular maintenance and thorough inspections are crucial for identifying and rectifying these issues before they escalate. The Role of Optimization Services Specialized services aimed at optimizing steam systems are crucial for addressing these challenges effectively. Rather than merely providing reactive maintenance solutions, it is best to focus on comprehensive optimization strategies that consider the entire steam system. Steam trap surveys involve inspecting and testing steam traps to ensure they operate efficiently. This includes identifying failed traps and repairing or replacing faulty components to maximize performance. By maintaining properly functioning steam traps, facilities can minimize energy loss and reduce operating costs and operational interruptions. Evaluating Steam Performance System audits focus on evaluating the overall performance of steam systems, including pipe insulation, condensate return, air handler optimization, heat exchanger condition, and pressure-reducing stations. Engineers conduct detailed assessments to identify areas for improvement and develop tailored solutions to address inefficiencies. This may involve repairing or replacing failed equipment, upgrading equipment, or implementing other energy-saving measures. Preventative Maintenance Benefits Preventative maintenance programs aim to address potential issues before they result to system failures proactively. This includes regular HVAC and heat exchanger inspections, testing, cleaning, flushing, equipment lubrication, and monitoring system performance metrics to identify trends and patterns. By implementing preventive maintenance measures, facilities can minimize downtime, extend equipment lifespan, and reduce maintenance costs. Engineering Expertise: The Foundation of Optimization Steam system optimization lies a deep understanding of engineering principles and thermodynamics At the core of steam system optimization lies a deep understanding of engineering principles and thermodynamics. To that end, steam audits require a highly skilled team of field technicians and engineers who possess extensive experience and expertise in steam system dynamics. These professionals understand not only how steam systems operate but also why they function in specific ways. In a recent case study, APM Steam worked on a hospital where hidden steam traps had been malfunctioning for decades, unbeknownst to anyone at the facility. The condensate tank was overheating and blowing steam, and the issue had been overlooked for years. However, after a thorough inspection, the APM Steam team located the faulty steam traps and replaced them. APM Steam credited their methodical nature in finding the culprit. Fixing several small problems paved the way for the larger fix. Power of Fixing Small Issues This major fix resolved twenty years of malfunction and significantly improved the system's efficiency. This case highlights how addressing even small issues can yield substantial benefits over time. By leveraging their engineering knowledge, experts can identify inefficiencies, diagnose root causes of issues, and design solutions that enhance overall system performance. This approach goes beyond simple troubleshooting of individual components and considers the system as a whole, ensuring that all elements work harmoniously to achieve optimal efficiency. Comprehensive Optimization One of the key principles of steam system optimization is the importance of taking a holistic view. Instead of focusing solely on repairing or replacing malfunctioning components, it is best to comprehensively evaluate the entire system. By examining factors such as system configuration, original design considerations, and operational integrity, experts can identify underlying issues that may not be immediately apparent and develop strategies to address them effectively. Energy Efficiency Over Time Many facilities built in the 1960s, including pharmaceutical companies, hospitals, and universities constructed during the 1950s to 1980s, were originally well-built but without much consideration for energy efficiency. Over time, as technology evolved and energy efficiency became a priority, the knowledge of system operators and technicians dwindled. This lack of expertise proved detrimental to maintaining the original performance efficiency and operation integrity of these systems. Optimizing Legacy Infrastructure Despite being well-designed originally, changes in load, such as the increase in lab equipment and computers, as well as external factors like global warming, necessitated a fresh and comprehensive look at these legacy systems. While these systems have solid foundations, they require a thorough re-evaluation to rectify the issues that have accumulated over the years. It's crucial not to address symptoms merely but to recommission these systems with a focus on the original design, now with an emphasis on energy efficiency. Maximizing System Reliability In a community college built in the late 1970s, APM Steam was tasked with optimizing the steam system. Often, such facilities, built decades ago, pose challenges for local staff who may struggle to understand the layout and functioning of the system. The team addressed various issues, resulting to a drastic improvement in operational integrity and energy efficiency. These improvements were crucial as the college continued to expand. Comprehensive optimization extends beyond mere maintenance tasks. It involves proactive measures to ensure that steam systems are always operating at peak efficiency. This may include implementing preventative maintenance schedules, monitoring system performance metrics, and conducting regular audits to identify areas for improvement. The Importance of Expertise At the heart of a steam optimization regime is expertise: professionals who possess a deep understanding of steam system dynamics who can make informed decisions and implement effective solutions. Experts can offer an independent perspective and a fresh outlook on system optimization, resulting in unbiased assessments and recommendations tailored to specific needs. In addition to optimizing existing steam systems, expertise in steam system management is crucial during the design and commissioning phases of new installations. By involving experienced engineers from the outset, companies can avoid common pitfalls and ensure that systems are designed to operate efficiently from day one. Looking Towards the Future As industries continue to evolve and technology advances, the importance of steam system optimization will only grow. Companies that prioritize efficiency and sustainability will increasingly turn to specialized providers to ensure that their steam systems operate at peak performance. By prioritizing comprehensive optimization strategies and leveraging engineering expertise, companies can unlock significant benefits in energy efficiency, operational reliability, and overall cost savings.
Energy efficiency and smart building management are now at the heart of strategies aimed at reducing consumption and environmental impact. At ISH 2025, the focus will be on solutions to improve indoor air quality and the integration of digital platforms capable of optimizing automation, maintenance, and operational efficiency. Kiona’s approach In this context, CAREL’s combined offering, enriched by Kiona — a Group company exhibiting at the CAREL stand for the first time — introduces innovative tools that ensure maximum flexibility and optimal performance for both commercial and residential buildings. Kiona’s approach to energy management in residential and commercial buildings is centralized and scalable. It's software-as-a-service platforms leverage self-learning artificial intelligence to optimize automation and reporting, delivering advanced control and reduced consumption. Energy efficiency in residential buildings The integration of Edge software into all residential units optimizes energy consumption The integration of Edge software into all residential units optimizes energy consumption while maintaining stable indoor conditions. Advanced analytical tools, such as temperature graphs and 3D visualizations, provide a detailed overview of building performance. In addition, the Web Port platform offers full control over systems, alarms, and energy consumption, with the option to connect and monitor photovoltaic systems and lighting. Complete control in commercial buildings For the commercial sector, the Web Port and Energinet platforms enable efficient management of all systems, featuring an intuitive interface and advanced reports for consumption monitoring. Centralised and secure access makes it easy to manage multiple buildings, ensuring complete control and compliance with environmental regulations. Air quality and energy recovery CAREL offers rotary heat exchangers for both sensible and latent heat recovery In commercial buildings, ensuring a healthy indoor environment with minimal energy impact requires advanced ventilation systems and efficient energy recovery solutions. CAREL offers rotary heat exchangers for both sensible and latent heat recovery, specifically designed to prevent bacterial growth or the formation of unpleasant odors. Integration of reversible heat pumps The integration of reversible heat pumps with inverters and electronic expansion valves allows for efficient operation even at partial loads. For precise environmental control, CAREL sensors monitor temperature, humidity, and CO2 levels in real time, while humidification systems regulate relative humidity to ensure occupant well-being. Airflow management dampers further enhance the overall system efficiency; their frames feature technological solutions designed to meet all space and airflow requirements.
A cutting-edge new Sustainable Home Centre, from the UK’s pioneer heat pump manufacturer, Daikin, is officially set to open in Nottingham this week in collaboration with Michael Pavis. The grand opening of the centre will be celebrated with a launch event on Friday 14th March. The event underlines Daikin’s commitment to low-carbon heating solutions. Low Carbon Heating Solutions Empowering homeowners with the knowledge to embrace renewable energy for sustainable home heatingWith the nation’s momentum shifting from fossil fuels to renewable energy, these centres help to educate homeowners in the area on the benefits of sustainable and low carbon home heating, supporting anyone considering the transition. The centre is a collaborative effort between Daikin and Michael Pavis, Nottingham's largest local plumbing supplier. It aims to inform homeowners about sustainable home heating technologies, with a focus on renewable energy. Sustainable Home Network Daikin aims to reach more installers by localising its nationwide Sustainable Home Network and providing installers with free, high-quality heat pump training and commissioning support. The official launch event runs from 10am – 2pm on 14th March and is open to all, from homeowners to trade professionals, such as housebuilders, architects, and heating installers. The event will be attended by Charlotte Lee, CEO of the Heat Pump Association, to mark the centre’s official opening. The Rise of Green Homes 81 percent of respondents believe that environmentally friendly but have no idea where to starLow carbon features are increasingly seen as key features in a home. As part of its recent Modern Home Must Haves campaign, fronted by Laurence Llewellyn-Bowen, Daikin found that 81 percent of respondents believe that environmentally friendly features such as a heat pump. An EV charging point and solar panels are now a modern home must have, rather than a nice to have. A whopping 81 percent wish their current home was more environmentally friendly but have no idea where to start to rectify it. Discover Sustainable Heating To address this issue, visitors to the Sustainable Home Centre will be able to experience Daikin’s latest heat pump technology and meet experts in the field. The centre aims to empower installers to embrace renewable heating and to encourage installers to replace a boiler or any other heat source with a Daikin heat pump. Daikin Partnership for Sustainability Operations Support at Michael Pavis Nottingham, James Bruce stated: “We are thrilled to announce our partnership with Daikin for the launch of Nottingham’s Sustainable Home Centre.” “This new centre is dedicated to promoting eco-friendly heating and cooling solutions, providing installers with the essential skills and expertise to meet the increasing demand for sustainable, net-zero options effectively and efficiently.” “We believe this collaboration will play a key role in advancing the adoption of green technologies in the region. The Sustainable Home Centre will serve as a hub for training, innovation, and education, offering hands-on workshops and demonstrations.” “By equipping installers with latest knowledge and tools, we aim to empower them to deliver high-quality, energy-efficient solutions that contribute to a more sustainable future for homeowners and businesses alike.” Maximizing Home Efficiency Commercial Manager of Heating & Renewables at Daikin UK, Iain Bevan commented: “Heat pumps hold immense potential for slashing energy consumption and home bills. Over their 15-year lifespan, transitioning from a fossil fuel boiler to an air source heat pump could yield savings exceeding £3,000 compared to gas boilers, over £6,000 compared to oil, and surpassing £9,000 compared to LPG1.” “Our studies reveal that a staggering 68% of homeowners are unaware of the significantly higher energy efficiency of heat pumps over gas boilers. While gas boilers operate at 70-90% efficiency, heat pumps soar between 300-400%. There’s an essential need to educate homeowners about heat pump technology, and our Sustainable Home Centres, like Michael Pavis Nottingham, offer the ideal platform for such endeavours.” “Furthermore, with substantial funding accessible through the Boiler Upgrade Scheme, now boosted to £7,500, homeowners have a remarkable opportunity to undertake green energy efficiency enhancements."
Heat exchangers are used to transfer thermal energy from one type of liquid or steam source to another kind of liquid source at a wide range of facilities. Whether heating a space or some type of fluid in a manufacturing process, using leftover heat is an energy efficient way to preheat another system. The process requires maintaining effective heat transfer between the two sources, which is why regular testing and maintenance of the heat exchanger is so crucial to efficient and trouble-free operations. Read on for an overview of heat exchangers and learn how a regular assessment program saves energy, reduces costs, and helps facility staff stay focused on their priorities. Heat exchanger basics and common challenges A heat exchanger is a system used to transfer heat between a source and a working fluid. They are used in both cooling and heating processes for space heating, refrigeration, air conditioning, power stations, chemical plants, petrochemical plants, petroleum refineries, natural-gas processing, and sewage treatment. A variety of open loop and closed loop heat exchanger designs are used depending upon the application, including plate and frame, shell and tube, brazed plate, and submerged tube. Steam system function The steam system has a function, either heating the space or heating the fluid for a process The steam system has a function, either heating space or heating fluid for a process. When that heat is used, leftover heat turns into condensate, which returns to the boiler as water that can be used to preheat something else. For example, using leftover steam to preheat domestic hot water means the water system will not have to work so hard. The concept also applies in manufacturing settings. If frying potato chips at a specific temperature, for example, the heat exchanger allows the steam to heat the oil and then modulates how much steam it takes to guarantee the correct temperature for frying oil. The temperature at which the heat is reached can be precisely controlled by controlling the pressure of the steam. Heat exchange process The heat exchange process involves maintaining effective heat transfer between the two sources, which is made challenging by the fact that heat exchangers are highly susceptible to scale build-up from treated or untreated water. In addition, these mineral deposits attach to the tube bundle surface, creating the following issues: Energy losses: Scale build-up and leaks reduce the effectiveness of the system’s heat transfer capability. Even a thin layer of scale can reduce heat transfer by 3 to 6 percent, costing thousands of dollars in wasted energy. Open loop systems (domestic hot water, clean steam generators, steam exchange humidifiers, and some manufacturing processes) have the most scale because of the constant makeup water, which contains dissolved minerals. They should be cleaned annually. Closed loop systems (building heat systems and some manufacturing processes) should be cleaned at least every three years, or as needed. Increased heating time: As scale develops, it takes a heat exchanger far longer to transfer heat. For example, if the facility requires reliable access to hot water, descaling the heat exchanger helps maintain the energy transfer time as designed by the manufacturer. Leaking tube bundles: As the scale attaches to the heat exchanger, it begins to corrode the surface. Over time, the scale can eat away the metal and create leaks. Inspection, testing, and cleaning helps to avoid emergencies where a leak suddenly appears and the heat exchanger fails to work correctly. Most heat exchangers will leak undetected until the steam system experiences water hammer, an increase in failed traps and valves, or pressure/temperature issues. In most cases, these problems can be prevented through a regularly scheduled inspection, testing, and descaling program. Four key objectives of heat exchanger assessments Regular heat exchanger assessments are critical to their efficient use. The four most important objectives of such a program – which should include testing, maintenance, and repairs – are ensuring operational integrity, guaranteeing thermal efficiency, promoting water conservation, and promoting chemical conservation. Operational Integrity Heat exchange review should begin with basic identification and documentation A heat exchange assessment should begin with basic identification and documentation of the heat exchangers. The documentation should include the tag #, location, type, manufacturer, model, and application. For example, APM heat exchanger surveys identify each exchanger with a unique number on a stainless steel tag, which provides a quick and easy way to reference the heat exchanger’s location and information. Hydrostatic pressure testing is then conducted, in which the heat exchanger is taken offline to identify and verify the functionality of isolation valves and ports for cleaning. Pressure testing will then be carried out to verify the integrity of the bundle. Fluid is run through the heat exchanger at a pressure slightly above the operating pressure to enable investigators to determine if there is a leak from one medium to the other (e.g., from the water side to the steam side). Heat Exchanger Survey Reports Heat exchanger survey reports include summary data listing the total number of exchangers, highlighting those with “function-impeding issues,” and a graphic presentation of results. Information includes total estimated annual steam losses; total estimated annual thermal losses; heat exchanger valve status; and tube bundle failures. In the case of leaking heat exchangers, the assessment will include measurements of the water volume leaking, the temperature coming from the tap water, and the temperature desired as an output. A spreadsheet is developed to calculate how much energy is lost, which can be used by utilities to provide incentives to repair leaking heat exchangers. Installation Of a Port All the operational integrity data is folded into a final report with review details All the operational integrity information is folded into a final report with assessment details, along with information on the cost of cleaning each heat exchanger and/or any necessary repair costs. If there are no leaks, borescope pictures can be used to capture visual assessment and prove scale build up in the bundle and an assessment of whether it can be cleaned in the future. If necessary, the report might include suggestions for installation of a port that allows for cleaning-in-place procedures. Thermal Efficiency Since fuel is being used to create heat, operators need to ensure that the heat goes where it is intended. In a catastrophic scenario, for example, a leaking heat exchanger, water that had been heated up to a certain required temperature is leaking from the water side into the steam side and flowing away with condensate. That water must be replenished, and, since replenishment water will be street water that usually comes in at a temperature of about 60 to 65 degrees Fahrenheit, it will take considerable energy to be heated up again to the desired output temperature of 130 degrees Fahrenheit. This waste of water that has already been heated represents a serious loss of thermal efficiency. Clean-In-Place Process The scale buildup starts to reduce the volume of medium that can go through the heat exchanger Buildup of whiteish scale on the water side of the heat exchanger also prevents the efficient transfer of heat. Perfectly clean metal transfers heat from one medium to the other way far better than metal caked with scale. In addition, the scale buildup starts to reduce the volume of medium that can go through that heat exchanger, so all things being equal, it will take more time to get the same amount of water out as the scale builds up and reduces the element’s usable volume. In this case, thermal efficiency is improved by descaling using a clean-in-place process, which is far less disruptive for facilities and operations personnel. Energy Demand on Pumps Removing scale is extremely important because scale increases the differential pressure through the heat exchanger. It also reduces flow and increases energy demand on pumps and reduces the ability to transfer heat effectively and efficiently. Scale also creates an environment for under-deposit corrosion, which can shorten the life of the heat exchanging equipment. It can be difficult to measure precisely how much energy is lost due to the scaling because that will depend upon the chemical composition of the scale, the size of the bundle, and the pressure on both ends. The assessment report may contain a picture taken by a borescope showing the bundle as installed and one with the current status to illustrate the amount of scale buildup. Water Conservation In the case of a leaking bundle in a heat exchanger, water must be replenished, which can result in significant additional costs, depending upon the community water costs. Chemical Conservation Without the branch of these chemicals, water from the street could destroy the boiler and corrode it faster than This element is especially critical for steam production applications. The makeup water going into the boiler for making steam is highly treated with chemicals, including corrosion inhibitors and other chemicals to prevent bubbling up and wet steam in the system. Without the addition of these chemicals, water from the street could destroy the boiler and corrode it faster than. Operators producing steam are looking to capture all the heat out of that steam, then return the steam that turns into condensate to the boiler. In effect, the condensate is like liquid gold – operators seek to preserve as much condensate as possible and bring it back to the boiler. A leaking heat exchanger leads to diluting water. The water ends up colder and lacking the right chemistry, so more water must be added to restore that chemistry. If not caught in time, the boiler can corrode quickly. Establishing the rOI for heat exchanger care activities The heat exchanger assessment program should include energy savings calculations with return-on-investment data so operators can evaluate the business case for performing the cleaning and get an estimate of the significant overall savings that can be achieved. The information includes a calculation of approximate heat exchanger cleaning program payback time in years, based on assumptions for cost of steam, percentage transfer loss due to scale buildup, and fouled heat exchangers. APM Steam has found that the average steam cost for most facilities is about $15 per 1000 pounds of steam produced. Ten of those dollars (about two-thirds) of the cost is energy. Establishing the ratio of water to chemicals cost depends on the facility and how much treatment the water needs, but estimates suggest about $3 for water and $2 for chemicals to make 1000 pounds of steam. Heat exchanger assessment The heat exchanger review should be undertaken at least every 3 years, relying upon the location APM Steam generally provides operators with a conservative assumption that they can save about 3 percent of their energy consumption by cleaning scaling. The heat exchanger assessment should be undertaken at least every three years, depending upon location. In an area of poor water quality (i.e., one with hard water that creates a lot of scaling), operators might test more often, while areas with good water treatment may not require more frequent testing. Testing should ensure that heat exchangers are hitting their set points, are free of scale, and are not leaking. Regularly making sure that is the case and addressing issues promptly is the way to go. Scale build up over time degrades the system and is likely to lead to more issues. Heat exchanger evaluation on the ground APM has been providing service to the 562-bed University of Vermont Medical Center since 2011, helping them run their steam system as efficiently as possible as they focus on patient care and academic research. The work included surveying several buildings with more than 500 steam traps, and over 20 different heat exchangers. Then APM built a comprehensive program to assess the most cost-effective opportunities for energy savings. The first survey identified more than $50,000 in yearly savings from repairing or insulating traps, as well as cleaning in-place of several of their heat exchangers. While savings for steam traps are widely documented, estimating energy savings from cleaning in-place heat exchangers is still a bit more of an art than science; however, when heat exchangers have been in operations for many years without servicing, they accumulate scale which reduces the actual heat transfer coefficient of the unit. Improvement in energy consumption APM estimated that cleaning heat exchangers yielded another $50,000 per year Cleaning in-place heat exchangers reduces the amount of energy required to heat up the water side of the exchanger. Using a conservative 1 percent improvement in energy consumption from heat exchangers, APM estimated that cleaning heat exchangers yielded another $50,000 per year. At the start of the project, their boiler plant used two boilers to feed their entire campus. After the completion of the comprehensive steam project, University of Vermont Medical Center was able to shut down one of their boilers and use it only for backup. HEX testing and assessment survey Another example is the Metropolitan Hospital Center, in New York City, which experienced a critical issue regarding excessive water returning to the boiler system. To assess the underlying problem and ensure system reliability and performance, APM Steam was asked to conduct a comprehensive heat exchanger (HEX) testing and assessment survey. The survey revealed that three heat exchanger bundles had failed, causing a significant drop in system efficiency and performance. APM identified, sourced, and arranged for expedited delivery of aftermarket replacement bundles in under six weeks. The APM team then quickly installed the HEX bundles to restore system functionality and returned the next day to optimize system performance by reducing steam pressure. This adjustment ensured efficient operation and reduced stress on the system components. Face of unexpected challenges The system has operated without any issues, stressing the success of the timely and effective resolution Since the intervention, the system has operated without any issues, underscoring the success of the timely and effective resolution. The proactive approach to diagnostics, swift action in sourcing and installation, and subsequent pressure adjustments, has restored the system to optimal functionality. This example really underscores the importance of vigilant system monitoring, rapid problem identification, and most importantly, efficient resolution strategies that help maintain critical infrastructure reliability, ensuring a seamless return to regular operation even in the face of unexpected challenges. Staying on top of issues is more cost effective than waiting Heat exchangers are vital equipment in a facility, and problems are not always visible. Failed tube bundles and heat exchanger isolation valves can adversely affect operational integrity of building heat, domestic hot water, or other facility processes. Conducting a regular heat exchanger assessment and following up with cleaning and repairs saves time and money. It also helps eliminate unwelcome surprises at understaffed facilities where staff have to do so much with so few resources. Rather than requiring staff to drop their regular duties and respond to an emergency, a regular cleaning program using external resources makes better use of staff and makes maintenance tasks more predictable.
A-Gas, a world pioneer in environmentally responsible lifecycle refrigerant management, is excited to announce its participation in the HVAC Excellence Conference 2025, taking place March 16-19 in Las Vegas, Nevada. Attendees are invited to join an engaging session focused on equipping HVAC professionals with essential knowledge for navigating key industry changes. Refrigerant Myths Debunked A-Gas will present an educational session, AIM Act and sustainable refrigerant supply strategiesAt the event, A-Gas will present an educational session exploring the AIM Act and sustainable refrigerant supply strategies. The session will tackle common myths about refrigerant reclamation and supply and offer a regulatory overview to help professionals adapt to the evolving HVAC landscape. Attendees will leave with actionable insights on ensuring compliance and implementing effective refrigerant management practices that will serve their businesses now and in the future. Refrigerant Management Trends “This conference provides a unique opportunity for HVAC professionals and educators to learn more about the challenges and opportunities in lifecycle refrigerant management,” said Anthony Nash, A-Gas Rapid Recovery Network Training Manager, who is presenting at the conference. “We look forward to connecting with attendees and sharing solutions that promote compliance, efficiency, and environmental responsibility, all while supporting the great content HVAC Excellence provides.” A-Gas at HVAC Excellence A-Gas is committed to helping the HVAC industry transition to sustainable solutions while addressing environmental and regulatory challenges. By offering innovative lifecycle refrigerant management services, A-Gas continues to head the way in supporting a circular economy. For more information about A-Gas at HVAC Excellence Conference 2025, please visit the link.
Heating and hot water appliance manufacturer, Navien UK, is expanding its flagship NCB range of boilers with the launch of two new 30 kW models for its the NCB300 and NCB500 ON combi boilers. Designed in response to industry demand, these new options provide installers with greater flexibility when selecting the right boiler for their customers. NCB300 and NCB500 ON boilers “When choosing a boiler, selecting the correct kW rating is essential to ensuring optimal comfort and performance for a property,” says Jason Davies, sales director at Navien UK. “By introducing a 30kW option for our NCB300 and NCB500 ON boilers, we’re giving installers more choice and making it easier to meet the needs of their customers.” Navien Choice Plus rewards program Navien will be offering installers the chance to earn more points through its Navien Choice program To celebrate the launch, Navien will be offering installers the chance to earn more points through its Navien Choice Plus rewards program. From the 10 March until 30 May, installers can unlock three levels of rewards for every third NCB500 ON boiler they install this spring. Earn points and unlock rewards As members of Navien Choice Plus, installers can gain 30 extra reward points for installing three NCB500 ON boilers, 60 extra points for installing six NCB500 ON boilers and finally, 90 extra points for installing nine NCB500 ON boilers. Once nine installations have been achieved – and if there is still time left on the promotion – the points will be reset, giving installers more time to earn points and unlock further rewards. Navien’s reward scheme The points can be used to unlock high-quality rewards from cameras and smart watches The points can be used to unlock high-quality rewards from cameras and smart watches to coffee machines, DeWalt toolkits and even holidays through Navien’s reward scheme. Jason added: “We are delighted to be running another rewards bonus scheme this spring to support the launch of our 30kW NCB500 ON. With extra points being earned on every third NCB500 ON install over the next three months, across three different levels, it seems that good things do come in threes!" Range of NCB ON features Jason added: “Our award-winning range of NCB ON features innovative ON technology, which enables them to provide rapid hot water and consistent temperatures with no fluctuations in temperature." "Following great success, we are excited to introduce a smaller model to the range, which will no doubt make this technology accessible for many more households.” The promotion will run from the 10 March until 30 May 2025, only installations of the NCB500 ON will apply.
Steam systems serve as the backbone of numerous industrial processes, providing the essential thermal energy required for a wide range of applications across various sectors. From powering machinery in manufacturing facilities to sterilizing equipment in healthcare settings, the importance of steam cannot be overstated. Improving Steam Operations American Plant Maintenance (APM Steam) offers specialized services aimed at optimizing steam systemsDespite their critical role, steam systems often operate below their maximum efficiency, pioneering to energy wastage, increased operational costs, and potential safety hazards. To address these challenges, American Plant Maintenance (APM Steam) offers specialized services aimed at optimizing steam systems. Rather than merely providing reactive maintenance solutions, they take a proactive approach, focusing on comprehensive optimization strategies that consider the entire steam system. Why Steam? The Science Behind Steam Systems Steam’s unique properties make it an excellent medium for transferring heat energy over long distancesSteam, often called the "invisible workhorse" of industry, is utilized in a myriad of applications, ranging from heating and sterilization to power generation and mechanical work. It's a versatile energy source, but its efficient use ruires a deep understanding of its properties and the intricacies of steam systems. At its core, steam is water in its gaseous state. Its unique properties make it an excellent medium for transferring heat energy over long distances. When water is heated to its boiling point, it undergoes a phase change, transforming into steam. When the reverse occurs, steam condenses to water. This process releases a significant amount of energy, which can be harnessed for various industrial applications. Core Steam Components Steam systems are composed of several key components, each with a specific role. Boilers, the heart of the system, generate steam by heating water. Piping is responsible for distributing the steam to different parts of the facility. Valves control the flow of steam, while heat transfer equipment ensures the energy is directed to where it's needed. Lastly, steam traps remove condensate to maintain efficient operation. Understanding the function of each component is crucial to optimizing the system. Challenges in Steam System Optimization One common issue is steam leakage, which can occur due to faulty valves, fittings, or failed piping. Steam leaks not only waste energy but also increase operational costs and pose safety risks to personnel. Another challenge is steam trap failure, which occurs when steam traps malfunction and fail to remove condensate from the system effectively or allow live steam to enter the condensate system. This can result to water hammer, uneven heating, and reduced steam quality. Identifying and addressing steam trap issues is essential for maintaining optimal system performance and a safe system. Additionally, improper system design and maintenance practices can contribute to inefficiencies in steam systems. Essential System Inspections Poorly insulated pipes, piping failures, poor piping practices, fouled (scaled) heat-exchanging surfaces, failed tube bundles or plates, failed condensate return pumps, inadequate ventilation, and equipment oversizing are common issues that can affect system performance. Regular maintenance and thorough inspections are crucial for identifying and rectifying these issues before they escalate. The Role of Optimization Services Specialized services aimed at optimizing steam systems are crucial for addressing these challenges effectively. Rather than merely providing reactive maintenance solutions, it is best to focus on comprehensive optimization strategies that consider the entire steam system. Steam trap surveys involve inspecting and testing steam traps to ensure they operate efficiently. This includes identifying failed traps and repairing or replacing faulty components to maximize performance. By maintaining properly functioning steam traps, facilities can minimize energy loss and reduce operating costs and operational interruptions. Evaluating Steam Performance System audits focus on evaluating the overall performance of steam systems, including pipe insulation, condensate return, air handler optimization, heat exchanger condition, and pressure-reducing stations. Engineers conduct detailed assessments to identify areas for improvement and develop tailored solutions to address inefficiencies. This may involve repairing or replacing failed equipment, upgrading equipment, or implementing other energy-saving measures. Preventative Maintenance Benefits Preventative maintenance programs aim to address potential issues before they result to system failures proactively. This includes regular HVAC and heat exchanger inspections, testing, cleaning, flushing, equipment lubrication, and monitoring system performance metrics to identify trends and patterns. By implementing preventive maintenance measures, facilities can minimize downtime, extend equipment lifespan, and reduce maintenance costs. Engineering Expertise: The Foundation of Optimization Steam system optimization lies a deep understanding of engineering principles and thermodynamics At the core of steam system optimization lies a deep understanding of engineering principles and thermodynamics. To that end, steam audits require a highly skilled team of field technicians and engineers who possess extensive experience and expertise in steam system dynamics. These professionals understand not only how steam systems operate but also why they function in specific ways. In a recent case study, APM Steam worked on a hospital where hidden steam traps had been malfunctioning for decades, unbeknownst to anyone at the facility. The condensate tank was overheating and blowing steam, and the issue had been overlooked for years. However, after a thorough inspection, the APM Steam team located the faulty steam traps and replaced them. APM Steam credited their methodical nature in finding the culprit. Fixing several small problems paved the way for the larger fix. Power of Fixing Small Issues This major fix resolved twenty years of malfunction and significantly improved the system's efficiency. This case highlights how addressing even small issues can yield substantial benefits over time. By leveraging their engineering knowledge, experts can identify inefficiencies, diagnose root causes of issues, and design solutions that enhance overall system performance. This approach goes beyond simple troubleshooting of individual components and considers the system as a whole, ensuring that all elements work harmoniously to achieve optimal efficiency. Comprehensive Optimization One of the key principles of steam system optimization is the importance of taking a holistic view. Instead of focusing solely on repairing or replacing malfunctioning components, it is best to comprehensively evaluate the entire system. By examining factors such as system configuration, original design considerations, and operational integrity, experts can identify underlying issues that may not be immediately apparent and develop strategies to address them effectively. Energy Efficiency Over Time Many facilities built in the 1960s, including pharmaceutical companies, hospitals, and universities constructed during the 1950s to 1980s, were originally well-built but without much consideration for energy efficiency. Over time, as technology evolved and energy efficiency became a priority, the knowledge of system operators and technicians dwindled. This lack of expertise proved detrimental to maintaining the original performance efficiency and operation integrity of these systems. Optimizing Legacy Infrastructure Despite being well-designed originally, changes in load, such as the increase in lab equipment and computers, as well as external factors like global warming, necessitated a fresh and comprehensive look at these legacy systems. While these systems have solid foundations, they require a thorough re-evaluation to rectify the issues that have accumulated over the years. It's crucial not to address symptoms merely but to recommission these systems with a focus on the original design, now with an emphasis on energy efficiency. Maximizing System Reliability In a community college built in the late 1970s, APM Steam was tasked with optimizing the steam system. Often, such facilities, built decades ago, pose challenges for local staff who may struggle to understand the layout and functioning of the system. The team addressed various issues, resulting to a drastic improvement in operational integrity and energy efficiency. These improvements were crucial as the college continued to expand. Comprehensive optimization extends beyond mere maintenance tasks. It involves proactive measures to ensure that steam systems are always operating at peak efficiency. This may include implementing preventative maintenance schedules, monitoring system performance metrics, and conducting regular audits to identify areas for improvement. The Importance of Expertise At the heart of a steam optimization regime is expertise: professionals who possess a deep understanding of steam system dynamics who can make informed decisions and implement effective solutions. Experts can offer an independent perspective and a fresh outlook on system optimization, resulting in unbiased assessments and recommendations tailored to specific needs. In addition to optimizing existing steam systems, expertise in steam system management is crucial during the design and commissioning phases of new installations. By involving experienced engineers from the outset, companies can avoid common pitfalls and ensure that systems are designed to operate efficiently from day one. Looking Towards the Future As industries continue to evolve and technology advances, the importance of steam system optimization will only grow. Companies that prioritize efficiency and sustainability will increasingly turn to specialized providers to ensure that their steam systems operate at peak performance. By prioritizing comprehensive optimization strategies and leveraging engineering expertise, companies can unlock significant benefits in energy efficiency, operational reliability, and overall cost savings.
Energy efficiency and smart building management are now at the heart of strategies aimed at reducing consumption and environmental impact. At ISH 2025, the focus will be on solutions to improve indoor air quality and the integration of digital platforms capable of optimizing automation, maintenance, and operational efficiency. Kiona’s approach In this context, CAREL’s combined offering, enriched by Kiona — a Group company exhibiting at the CAREL stand for the first time — introduces innovative tools that ensure maximum flexibility and optimal performance for both commercial and residential buildings. Kiona’s approach to energy management in residential and commercial buildings is centralized and scalable. It's software-as-a-service platforms leverage self-learning artificial intelligence to optimize automation and reporting, delivering advanced control and reduced consumption. Energy efficiency in residential buildings The integration of Edge software into all residential units optimizes energy consumption The integration of Edge software into all residential units optimizes energy consumption while maintaining stable indoor conditions. Advanced analytical tools, such as temperature graphs and 3D visualizations, provide a detailed overview of building performance. In addition, the Web Port platform offers full control over systems, alarms, and energy consumption, with the option to connect and monitor photovoltaic systems and lighting. Complete control in commercial buildings For the commercial sector, the Web Port and Energinet platforms enable efficient management of all systems, featuring an intuitive interface and advanced reports for consumption monitoring. Centralised and secure access makes it easy to manage multiple buildings, ensuring complete control and compliance with environmental regulations. Air quality and energy recovery CAREL offers rotary heat exchangers for both sensible and latent heat recovery In commercial buildings, ensuring a healthy indoor environment with minimal energy impact requires advanced ventilation systems and efficient energy recovery solutions. CAREL offers rotary heat exchangers for both sensible and latent heat recovery, specifically designed to prevent bacterial growth or the formation of unpleasant odors. Integration of reversible heat pumps The integration of reversible heat pumps with inverters and electronic expansion valves allows for efficient operation even at partial loads. For precise environmental control, CAREL sensors monitor temperature, humidity, and CO2 levels in real time, while humidification systems regulate relative humidity to ensure occupant well-being. Airflow management dampers further enhance the overall system efficiency; their frames feature technological solutions designed to meet all space and airflow requirements.
A cutting-edge new Sustainable Home Centre, from the UK’s pioneer heat pump manufacturer, Daikin, is officially set to open in Nottingham this week in collaboration with Michael Pavis. The grand opening of the centre will be celebrated with a launch event on Friday 14th March. The event underlines Daikin’s commitment to low-carbon heating solutions. Low Carbon Heating Solutions Empowering homeowners with the knowledge to embrace renewable energy for sustainable home heatingWith the nation’s momentum shifting from fossil fuels to renewable energy, these centres help to educate homeowners in the area on the benefits of sustainable and low carbon home heating, supporting anyone considering the transition. The centre is a collaborative effort between Daikin and Michael Pavis, Nottingham's largest local plumbing supplier. It aims to inform homeowners about sustainable home heating technologies, with a focus on renewable energy. Sustainable Home Network Daikin aims to reach more installers by localising its nationwide Sustainable Home Network and providing installers with free, high-quality heat pump training and commissioning support. The official launch event runs from 10am – 2pm on 14th March and is open to all, from homeowners to trade professionals, such as housebuilders, architects, and heating installers. The event will be attended by Charlotte Lee, CEO of the Heat Pump Association, to mark the centre’s official opening. The Rise of Green Homes 81 percent of respondents believe that environmentally friendly but have no idea where to starLow carbon features are increasingly seen as key features in a home. As part of its recent Modern Home Must Haves campaign, fronted by Laurence Llewellyn-Bowen, Daikin found that 81 percent of respondents believe that environmentally friendly features such as a heat pump. An EV charging point and solar panels are now a modern home must have, rather than a nice to have. A whopping 81 percent wish their current home was more environmentally friendly but have no idea where to start to rectify it. Discover Sustainable Heating To address this issue, visitors to the Sustainable Home Centre will be able to experience Daikin’s latest heat pump technology and meet experts in the field. The centre aims to empower installers to embrace renewable heating and to encourage installers to replace a boiler or any other heat source with a Daikin heat pump. Daikin Partnership for Sustainability Operations Support at Michael Pavis Nottingham, James Bruce stated: “We are thrilled to announce our partnership with Daikin for the launch of Nottingham’s Sustainable Home Centre.” “This new centre is dedicated to promoting eco-friendly heating and cooling solutions, providing installers with the essential skills and expertise to meet the increasing demand for sustainable, net-zero options effectively and efficiently.” “We believe this collaboration will play a key role in advancing the adoption of green technologies in the region. The Sustainable Home Centre will serve as a hub for training, innovation, and education, offering hands-on workshops and demonstrations.” “By equipping installers with latest knowledge and tools, we aim to empower them to deliver high-quality, energy-efficient solutions that contribute to a more sustainable future for homeowners and businesses alike.” Maximizing Home Efficiency Commercial Manager of Heating & Renewables at Daikin UK, Iain Bevan commented: “Heat pumps hold immense potential for slashing energy consumption and home bills. Over their 15-year lifespan, transitioning from a fossil fuel boiler to an air source heat pump could yield savings exceeding £3,000 compared to gas boilers, over £6,000 compared to oil, and surpassing £9,000 compared to LPG1.” “Our studies reveal that a staggering 68% of homeowners are unaware of the significantly higher energy efficiency of heat pumps over gas boilers. While gas boilers operate at 70-90% efficiency, heat pumps soar between 300-400%. There’s an essential need to educate homeowners about heat pump technology, and our Sustainable Home Centres, like Michael Pavis Nottingham, offer the ideal platform for such endeavours.” “Furthermore, with substantial funding accessible through the Boiler Upgrade Scheme, now boosted to £7,500, homeowners have a remarkable opportunity to undertake green energy efficiency enhancements."
Heat exchangers are used to transfer thermal energy from one type of liquid or steam source to another kind of liquid source at a wide range of facilities. Whether heating a space or some type of fluid in a manufacturing process, using leftover heat is an energy efficient way to preheat another system. The process requires maintaining effective heat transfer between the two sources, which is why regular testing and maintenance of the heat exchanger is so crucial to efficient and trouble-free operations. Read on for an overview of heat exchangers and learn how a regular assessment program saves energy, reduces costs, and helps facility staff stay focused on their priorities. Heat exchanger basics and common challenges A heat exchanger is a system used to transfer heat between a source and a working fluid. They are used in both cooling and heating processes for space heating, refrigeration, air conditioning, power stations, chemical plants, petrochemical plants, petroleum refineries, natural-gas processing, and sewage treatment. A variety of open loop and closed loop heat exchanger designs are used depending upon the application, including plate and frame, shell and tube, brazed plate, and submerged tube. Steam system function The steam system has a function, either heating the space or heating the fluid for a process The steam system has a function, either heating space or heating fluid for a process. When that heat is used, leftover heat turns into condensate, which returns to the boiler as water that can be used to preheat something else. For example, using leftover steam to preheat domestic hot water means the water system will not have to work so hard. The concept also applies in manufacturing settings. If frying potato chips at a specific temperature, for example, the heat exchanger allows the steam to heat the oil and then modulates how much steam it takes to guarantee the correct temperature for frying oil. The temperature at which the heat is reached can be precisely controlled by controlling the pressure of the steam. Heat exchange process The heat exchange process involves maintaining effective heat transfer between the two sources, which is made challenging by the fact that heat exchangers are highly susceptible to scale build-up from treated or untreated water. In addition, these mineral deposits attach to the tube bundle surface, creating the following issues: Energy losses: Scale build-up and leaks reduce the effectiveness of the system’s heat transfer capability. Even a thin layer of scale can reduce heat transfer by 3 to 6 percent, costing thousands of dollars in wasted energy. Open loop systems (domestic hot water, clean steam generators, steam exchange humidifiers, and some manufacturing processes) have the most scale because of the constant makeup water, which contains dissolved minerals. They should be cleaned annually. Closed loop systems (building heat systems and some manufacturing processes) should be cleaned at least every three years, or as needed. Increased heating time: As scale develops, it takes a heat exchanger far longer to transfer heat. For example, if the facility requires reliable access to hot water, descaling the heat exchanger helps maintain the energy transfer time as designed by the manufacturer. Leaking tube bundles: As the scale attaches to the heat exchanger, it begins to corrode the surface. Over time, the scale can eat away the metal and create leaks. Inspection, testing, and cleaning helps to avoid emergencies where a leak suddenly appears and the heat exchanger fails to work correctly. Most heat exchangers will leak undetected until the steam system experiences water hammer, an increase in failed traps and valves, or pressure/temperature issues. In most cases, these problems can be prevented through a regularly scheduled inspection, testing, and descaling program. Four key objectives of heat exchanger assessments Regular heat exchanger assessments are critical to their efficient use. The four most important objectives of such a program – which should include testing, maintenance, and repairs – are ensuring operational integrity, guaranteeing thermal efficiency, promoting water conservation, and promoting chemical conservation. Operational Integrity Heat exchange review should begin with basic identification and documentation A heat exchange assessment should begin with basic identification and documentation of the heat exchangers. The documentation should include the tag #, location, type, manufacturer, model, and application. For example, APM heat exchanger surveys identify each exchanger with a unique number on a stainless steel tag, which provides a quick and easy way to reference the heat exchanger’s location and information. Hydrostatic pressure testing is then conducted, in which the heat exchanger is taken offline to identify and verify the functionality of isolation valves and ports for cleaning. Pressure testing will then be carried out to verify the integrity of the bundle. Fluid is run through the heat exchanger at a pressure slightly above the operating pressure to enable investigators to determine if there is a leak from one medium to the other (e.g., from the water side to the steam side). Heat Exchanger Survey Reports Heat exchanger survey reports include summary data listing the total number of exchangers, highlighting those with “function-impeding issues,” and a graphic presentation of results. Information includes total estimated annual steam losses; total estimated annual thermal losses; heat exchanger valve status; and tube bundle failures. In the case of leaking heat exchangers, the assessment will include measurements of the water volume leaking, the temperature coming from the tap water, and the temperature desired as an output. A spreadsheet is developed to calculate how much energy is lost, which can be used by utilities to provide incentives to repair leaking heat exchangers. Installation Of a Port All the operational integrity data is folded into a final report with review details All the operational integrity information is folded into a final report with assessment details, along with information on the cost of cleaning each heat exchanger and/or any necessary repair costs. If there are no leaks, borescope pictures can be used to capture visual assessment and prove scale build up in the bundle and an assessment of whether it can be cleaned in the future. If necessary, the report might include suggestions for installation of a port that allows for cleaning-in-place procedures. Thermal Efficiency Since fuel is being used to create heat, operators need to ensure that the heat goes where it is intended. In a catastrophic scenario, for example, a leaking heat exchanger, water that had been heated up to a certain required temperature is leaking from the water side into the steam side and flowing away with condensate. That water must be replenished, and, since replenishment water will be street water that usually comes in at a temperature of about 60 to 65 degrees Fahrenheit, it will take considerable energy to be heated up again to the desired output temperature of 130 degrees Fahrenheit. This waste of water that has already been heated represents a serious loss of thermal efficiency. Clean-In-Place Process The scale buildup starts to reduce the volume of medium that can go through the heat exchanger Buildup of whiteish scale on the water side of the heat exchanger also prevents the efficient transfer of heat. Perfectly clean metal transfers heat from one medium to the other way far better than metal caked with scale. In addition, the scale buildup starts to reduce the volume of medium that can go through that heat exchanger, so all things being equal, it will take more time to get the same amount of water out as the scale builds up and reduces the element’s usable volume. In this case, thermal efficiency is improved by descaling using a clean-in-place process, which is far less disruptive for facilities and operations personnel. Energy Demand on Pumps Removing scale is extremely important because scale increases the differential pressure through the heat exchanger. It also reduces flow and increases energy demand on pumps and reduces the ability to transfer heat effectively and efficiently. Scale also creates an environment for under-deposit corrosion, which can shorten the life of the heat exchanging equipment. It can be difficult to measure precisely how much energy is lost due to the scaling because that will depend upon the chemical composition of the scale, the size of the bundle, and the pressure on both ends. The assessment report may contain a picture taken by a borescope showing the bundle as installed and one with the current status to illustrate the amount of scale buildup. Water Conservation In the case of a leaking bundle in a heat exchanger, water must be replenished, which can result in significant additional costs, depending upon the community water costs. Chemical Conservation Without the branch of these chemicals, water from the street could destroy the boiler and corrode it faster than This element is especially critical for steam production applications. The makeup water going into the boiler for making steam is highly treated with chemicals, including corrosion inhibitors and other chemicals to prevent bubbling up and wet steam in the system. Without the addition of these chemicals, water from the street could destroy the boiler and corrode it faster than. Operators producing steam are looking to capture all the heat out of that steam, then return the steam that turns into condensate to the boiler. In effect, the condensate is like liquid gold – operators seek to preserve as much condensate as possible and bring it back to the boiler. A leaking heat exchanger leads to diluting water. The water ends up colder and lacking the right chemistry, so more water must be added to restore that chemistry. If not caught in time, the boiler can corrode quickly. Establishing the rOI for heat exchanger care activities The heat exchanger assessment program should include energy savings calculations with return-on-investment data so operators can evaluate the business case for performing the cleaning and get an estimate of the significant overall savings that can be achieved. The information includes a calculation of approximate heat exchanger cleaning program payback time in years, based on assumptions for cost of steam, percentage transfer loss due to scale buildup, and fouled heat exchangers. APM Steam has found that the average steam cost for most facilities is about $15 per 1000 pounds of steam produced. Ten of those dollars (about two-thirds) of the cost is energy. Establishing the ratio of water to chemicals cost depends on the facility and how much treatment the water needs, but estimates suggest about $3 for water and $2 for chemicals to make 1000 pounds of steam. Heat exchanger assessment The heat exchanger review should be undertaken at least every 3 years, relying upon the location APM Steam generally provides operators with a conservative assumption that they can save about 3 percent of their energy consumption by cleaning scaling. The heat exchanger assessment should be undertaken at least every three years, depending upon location. In an area of poor water quality (i.e., one with hard water that creates a lot of scaling), operators might test more often, while areas with good water treatment may not require more frequent testing. Testing should ensure that heat exchangers are hitting their set points, are free of scale, and are not leaking. Regularly making sure that is the case and addressing issues promptly is the way to go. Scale build up over time degrades the system and is likely to lead to more issues. Heat exchanger evaluation on the ground APM has been providing service to the 562-bed University of Vermont Medical Center since 2011, helping them run their steam system as efficiently as possible as they focus on patient care and academic research. The work included surveying several buildings with more than 500 steam traps, and over 20 different heat exchangers. Then APM built a comprehensive program to assess the most cost-effective opportunities for energy savings. The first survey identified more than $50,000 in yearly savings from repairing or insulating traps, as well as cleaning in-place of several of their heat exchangers. While savings for steam traps are widely documented, estimating energy savings from cleaning in-place heat exchangers is still a bit more of an art than science; however, when heat exchangers have been in operations for many years without servicing, they accumulate scale which reduces the actual heat transfer coefficient of the unit. Improvement in energy consumption APM estimated that cleaning heat exchangers yielded another $50,000 per year Cleaning in-place heat exchangers reduces the amount of energy required to heat up the water side of the exchanger. Using a conservative 1 percent improvement in energy consumption from heat exchangers, APM estimated that cleaning heat exchangers yielded another $50,000 per year. At the start of the project, their boiler plant used two boilers to feed their entire campus. After the completion of the comprehensive steam project, University of Vermont Medical Center was able to shut down one of their boilers and use it only for backup. HEX testing and assessment survey Another example is the Metropolitan Hospital Center, in New York City, which experienced a critical issue regarding excessive water returning to the boiler system. To assess the underlying problem and ensure system reliability and performance, APM Steam was asked to conduct a comprehensive heat exchanger (HEX) testing and assessment survey. The survey revealed that three heat exchanger bundles had failed, causing a significant drop in system efficiency and performance. APM identified, sourced, and arranged for expedited delivery of aftermarket replacement bundles in under six weeks. The APM team then quickly installed the HEX bundles to restore system functionality and returned the next day to optimize system performance by reducing steam pressure. This adjustment ensured efficient operation and reduced stress on the system components. Face of unexpected challenges The system has operated without any issues, stressing the success of the timely and effective resolution Since the intervention, the system has operated without any issues, underscoring the success of the timely and effective resolution. The proactive approach to diagnostics, swift action in sourcing and installation, and subsequent pressure adjustments, has restored the system to optimal functionality. This example really underscores the importance of vigilant system monitoring, rapid problem identification, and most importantly, efficient resolution strategies that help maintain critical infrastructure reliability, ensuring a seamless return to regular operation even in the face of unexpected challenges. Staying on top of issues is more cost effective than waiting Heat exchangers are vital equipment in a facility, and problems are not always visible. Failed tube bundles and heat exchanger isolation valves can adversely affect operational integrity of building heat, domestic hot water, or other facility processes. Conducting a regular heat exchanger assessment and following up with cleaning and repairs saves time and money. It also helps eliminate unwelcome surprises at understaffed facilities where staff have to do so much with so few resources. Rather than requiring staff to drop their regular duties and respond to an emergency, a regular cleaning program using external resources makes better use of staff and makes maintenance tasks more predictable.


Expert Commentary
It’s often said the only constant in life is change. In the HVACR industry, that phrase has been especially true. We saw another year of transitions in 2024 that included evolving efficiency and refrigerant regulations, changing corporate net zero targets, the continued emergence of advanced heat pumps, and the impact of artificial intelligence (AI) in building management. Smart and sustainable Throughout these transformations, the industry continues to overcome challenges and innovate as we transform the places where people live, work, and play into smarter, healthier, and more sustainable spaces. As we look toward 2025, we can expect to see a continued, industrywide focus on decarbonization, heat pump development, A2L refrigerants, and AI as regulations expand and new technologies emerge. Decarbonization Decarbonization continues to be a very high priority for both the residential and commercial sectors Decarbonization continues to be a very high priority for both the residential and commercial sectors. This focus has transformed the way we design and install HVAC equipment and has created tremendous opportunities for those who invest in educating themselves on the evolving technologies, regulations, and incentives. Today’s building professionals and homeowners have an unprecedented number of incentives available at the federal, state, and utility levels encouraging decarbonization transitions. Digital and net zero services For example, tax credits such as 25C for consumers and 179D for commercial building owners were expanded under the Inflation Reduction Act (IRA) and can significantly reduce the upfront costs of high-efficiency equipment, creating a compelling offer to replace less efficient systems. In commercial buildings, combining high-efficiency HVAC equipment like electric heat pumps with digital technologies and net zero services can help empower organizations to optimize their buildings and subsystems for both the short- and long-term. Heat pumps Heat pump technology has advanced significantly in recent years, providing an electrified, high-efficiency HVAC option for nearly all applications – even those operating within colder climates. The Department of Energy’s (DOE) Residential Cold Climate Heat Pump (CCHP) Technology Challenge has propelled the successful introduction of heat pump prototypes that can withstand subfreezing weather. Similarly, the DOE’s Commercial Building Rooftop Heat Pump Accelerator program has helped drive packaged heat pump performance toward greater efficiency for commercial and light commercial buildings located in colder climate zones. Water-to-water heat pumps Water-to-water heat pumps can replace legacy chiller and boiler combinations without the need for major changes Innovations in commercial water-to-water compound centrifugal heat pumps are also accelerating decarbonization within building retrofits. For facilities that require simultaneous heating and cooling, such as hospitals and universities, water-to-water heat pumps can replace legacy chiller and boiler combinations without the need for major changes to the existing HVAC infrastructure. This partial decarbonization approach can help building operators achieve their decarbonization goals while also lowering operational expenses (OpEx). In many instances, this reduction in OpEx also provides a path to funding additional decarbonization strategies. A2L refrigerants The EPA continues to make strides in reducing the consumption and production of hydrofluorocarbons (HFCs) under the American Innovation and Manufacturing (AIM) Act. As part of the AIM Act, the Technology Transitions Program will usher in sector-based regulations beginning January 1, 2025, prohibiting the manufacturing of equipment using refrigerants with a GWP higher than 700. New protocols As a result, new equipment will continue to hit the market throughout 2025. In tandem, many contractors and technicians will begin working with A2L refrigerants for the first time. Because these refrigerants are classified by ASHRAE as mildly flammable, new protocols for safe refrigerant servicing, storage, and transportation, and refrigerant leak detection (RDS) requirements will be necessary for some applications. ACCA A2L refrigerant training Contractors should complete ACCA A2L refrigerant training and EPA section 608 certification With these changes, it is important to become familiar with updated codes, including UL 60335-2-40, 3rd and 4th editions, ASHRAE 15 and 15.,2, and the AHRI Safe Refrigerant Transition Task Force (SRTTF), as well as local and state regulations. Contractors should also complete ACCA A2L refrigerant training and EPA section 608 certification. Additionally, new digital tools such as RDS calculators can help contractors navigate A2L leak detection requirements and mitigation strategies while in the field. AI and controls AI is positioned to continue to make a huge impact in HVAC. We’re seeing more service techs using generative AI and co-pilots for troubleshooting rather than paging through manuals. At the same time, AI technology can predict if connected HVAC units may have issues, making it possible for service techs to address potential issues in their earliest stages or prevent them from happening altogether. Both of these use cases can help technicians service equipment more quickly, efficiently, and accurately, which can increase equipment longevity and reliability while reducing downtime and total cost of ownership. Building performance AI-powered building controls can provide a holistic view into contextualized, full-building performance More HVAC systems are being equipped with AI-enhanced controls and reporting. The capabilities these tools provide can give building owners greater opportunities to optimize building performance, improve occupant comfort and well-being, and more easily reach sustainability targets. From a building management perspective, AI-powered building controls can provide a holistic view into contextualized, full-building performance, occupant experience, and sustainability. Openness and flexibility As AI becomes more commonplace, AI-centric building standards, such as ASHRAE Guideline 36, will also continue to emerge that balance sustainability with occupant comfort, health, and safety. As we move into 2025, we can expect to see another year of equipment innovations, technology advancements, and evolving regulations. As an industry, we continue to face change with openness and flexibility. And it’s this mindset that empowers us to meet, and exceed, expectations – now and in the year to come.
For warehouse and factory owners, cutting their heat energy bills by over 90% might seem like a pipedream. I’ve been in enough warehouses to know one thing: heating them is expensive and frustrating. It often feels like throwing money into the wind. However, times are changing, and with the introduction of Shortwave Infrared (SWI), a revolutionary technology set to redefine warehouse heating, business owners can finally achieve energy savings on the scale they need. Shortwave Infrared (SWI) For warehouse owners, slashing heat energy bills by more than 90% might sound far-fetched. Having spent time in countless warehouses, I know one thing: heating them is both costly and frustrating like throwing money into thin air. But times are changing. With the arrival of Shortwave Infrared (SWI), a ground-breaking technology poised to transform warehouse heating, business owners can now achieve the substantial energy savings they've been seeking. Beyond the Status Quo Faced with soaring bills, warehouse, and factory owners are actively seeking better alternatives For years, warehouse heating has been stuck in a cycle of inefficiency opting for bulky systems that consume vast amounts of energy but offer little in return. High heating bills were once seen as an unavoidable cost of doing business. However, the energy price hikes of 2021 and 2022 completely changed the game, straining heating budgets and forcing a rethink of what's acceptable. But there are positives to find in the situation. Faced with soaring bills, warehouse, and factory owners are actively seeking better alternatives. Next-gen technology An industry long overdue for disruption has finally found the push it needed to embrace 'next-gen' technology. Enter Shortwave Infrared, ready to take the spotlight. At the forefront of the heating revolution, it’s delivering unprecedented energy savings and cost efficiency, setting a new standard for businesses nationwide. Lost in Translation So, what sets SWI apart, and why does it outperform current systems? It all comes down to SWI's core heating principles. One of the most rewarding moments of my career was seeing the reaction of workers, shivering in a drafty space, suddenly feeling the warmth from SWI heaters. Their faces said it all – they couldn’t believe how something so simple could work so effectively. However, the main issue is that currently, the warehouse and logistics sector largely depends on convection heating, which works by warming the air within a space. While this might be adequate for smaller, enclosed areas, it falls short in large, open-plan spaces where heat quickly dissipates. Basic physics Turning up the thermostat won’t help either, as the principles are floored from the beginning It all comes down to basic physics, warm air rises. In buildings with high ceilings, this means heat drifts upwards, leaving workers on the ground cold, while the warmth stays out of reach. The issue is made worse by large doors and windows, which allow even more heat to escape. For those lucky enough to be near a heater, it can be hit-or-miss. Turning up the thermostat won’t help either, as the principles are floored from the beginning. You’ll just be draining budgets quicker than before. SWI: A New Frontier On the other hand, Shortwave Infrared Heating offers a revolutionary solution. By providing localized heat, it ensures workers stay comfortable and productive, regardless of the ambient temperature. Unlike traditional heating systems, SWI eliminates heat loss by targeting individuals directly – a feeling akin to the warm sun on your back. This strategic approach not only saves energy, but also creates a more comfortable workspace, making it an ideal solution for businesses seeking major efficiency and cost savings. Cost and carbon savings Unlike convection heating, SWI also delivers consistent warmth, eliminating cold spots. Additionally, its electric power source offers substantial cost and carbon savings, making it a sensible choice for those looking to align their heating systems with ESG initiatives. The Verdict is In By implementing SWIR, we helped them achieve a 90% reduction in energy consumption The good news is that the word is out, and companies are now reporting over 90% energy savings while drastically reducing their carbon footprints. A recent customer faced the challenge of heating a massive 5,000-square-meter space. By implementing SWIR, we helped them achieve a 90% reduction in energy consumption, exceeding expectations. Annual energy consumption The numbers speak for themselves. Annual energy consumption dropped from 150,000 kWh (gas) to 16,000 kWh (electricity), showcasing the incredible potential for change in UK businesses. This is just one example, imagine what we can achieve rolling out SWI across the country, The positive impact on the bottom line has prompted the company to implement SWI across all of its UK sites. As a sustainability-driven business, SWI provides a crucial solution to reduce reliance on carbon-heavy fossil fuels. The Future is Bright SWI's potential to transform warehouse and logistics is endless and businesses are now waking up to its potential, and are rightly being drawn in by the idea of significant cost and carbon savings. It’s a shift in mindset that’s challenging traditional heating methods. By focusing on precise, targeted warmth, rather than wasteful, resource-heavy convection heating, UK businesses are already saving millions of pounds each year. Efficiency of infrared technological challenges Business owners are accustomed to thinking of heating as raising the overall temperature of a space Yet one of the biggest challenges the industry faces is a mental one, not a mechanical one. Business owners are accustomed to thinking of heating as raising the overall temperature of a space. However, this outdated approach fails to consider the efficiency of infrared technology, which delivers focused warmth directly to workers, equipment, or specific areas. Impact of SWI I'm always thrilled to see the reactions of customers amazed by the impact of SWI. However, we need more people to embrace this innovative heating method, which means winning more hearts and minds. For those ready to make the switch, the benefits will be substantial, potentially saving thousands, if not millions, on heating bills at a time when they need it most.
Data centers worldwide are under intense pressure. High-powered computing is a global necessity that seemingly gets more demanding by the day. There’s also the need to prioritize sustainability improvements ranging from resource conservation to decarbonization. And data centers must consider their bottom line and remain competitive. Anticipating the challenges data centers will continue to face, scientists and engineers have innovated two-phase (2-PIC) immersion cooling. With the capacity to meet the elevated cooling requirements driven by high-powered computing, this next-generation solution delivers on environmental priorities by significantly lowering data center energy consumption, slashing, if not eliminating, water use, while supporting decarbonization, circularity missions, and more. Emergence of 2-PIC Traditional approaches are fast approaching capacity for meeting current and future cooling needs The emergence of 2-PIC comes at a critical time, because the traditional cooling methods that have kept data centers up and running so far—namely air cooling and water cooling—are doing so at the detriment of the planet. Additionally, these traditional approaches are quickly approaching capacity for meeting current and future cooling needs. Air- and water-cooling methods are used in approximately 95% of the estimated 8,000 data centers that exist today. The criticality of high-powered computing Once seen as a future need, high-powered computing, and faster-than-ever processing are now established as critical to the operation of businesses, governments, organizations, and other entities that support the way communities function, survive, and thrive. Whether it’s health and wellness, financial institutions, economic growth, safety and protection, entertainment, education, or any other service supporting our way of life, successfully providing that service fully depends on the ability of data centers to quickly and reliably obtain, store, and process data. Influence of AI AI has a profound influence and, generates far more power than traditional internet uses Moreover, when we say “data centers,” we’re not just speaking of big players like Microsoft, Google, Meta, and Amazon. Equally dependent on high-performance, high-speed computing are enterprise data center operators, such as our governments and military, financial institutions, healthcare systems, educational institutions, and more. We also must acknowledge the profound influence of artificial intelligence (AI), which generates far more power than traditional internet uses. Its effects are far-reaching, enhancing patient care, supporting risk management and fraud detection in finance, boosting crop yields within agriculture, and more. The environmental costs of data centers According to the latest estimates by the International Energy Agency, data centers worldwide produce 1% of energy-related carbon emissions and in 2022 used approximately 460 TWh of electricity per year—equating to 2% of global electricity demand. McKinsey and Company estimates 40% of this electricity is used for data center cooling. Data centers’ impact on the environment also includes their significant water consumption, averaging 300,000 gallons per day, and a physical footprint that averages 100,000 square feet but in the case of some hyperscale data centers can range between 1.3 to 2 million square feet. In terms of growth, a U.S. market report from Newmark tells us that in the U.S. alone, the U.S. data center footprint will absorb 35 gigawatts by 2030, which is more than twice the data center power consumption of 2022. The emergence of liquid cooling: the elevated interest in 2-PIC From reducing energy and water consumption to shrinking physical footprints, 2-PIC offers the planet a better data center solution. In less than two years, traditional cooling systems won’t be able to support the exponential growth in the world’s data processing and storage applications. Based on publicly available product roadmaps from major chip manufacturers, by 2026, air-cooled systems will no longer be able to meet the cooling needs of most next-generation, high-performance computing chips. Capable of removing heat more effectively than air cooling, liquid cooling uses a liquid such as water or a dielectric fluid to cool the heat-generating components of servers. The liquid can cool these components directly, or it can be done indirectly through a heat exchanger. With two-phase immersion cooling the entire server rack is submerged in a tank filled with a dielectric fluid. Single-phase and two-phase liquid cooling Single-phase liquid cooling uses a pump to circulate the liquid through a closed-loop system Single-phase liquid cooling uses a pump to circulate the liquid through a closed-loop system. Two-phase liquid cooling uses a phase-change material, such as a refrigerant, which evaporates and condenses as it absorbs and releases heat. With 2-PIC, which is a form of two-phase liquid cooling, the entire server rack is submerged in a tank filled with dielectric fluid. The fluid boils as it’s heated by the components of the servers, creating bubbles that rise to the surface and condense in a heat exchanger. Gravity then returns the condensed fluid to the tank, creating a natural circulation loop that does not require pumps or fans. Advantages of 2-PIC 2-PIC is commanding attention as the solution for meeting the cooling demands of the high-powered computing components of today and tomorrow. Moreover, the technology of 2-PIC systems, combined with the right dielectric fluid, delivers advantages to “take the heat off” data centers. Here’s a breakdown of additional 2-PIC benefits: Up to 90% reduction in energy consumption: Based on modeling completed by the industry, 2-PIC is expected to reduce up to 90% of data center cooling energy consumption and 40% of overall data center energy consumption*. (*Compared to traditional air-cooling technologies) Enhanced computing performance and data center reliability: 2-PIC allows servers to operate at higher temperatures and power densities, while reducing the risk of overheating. Significant reduction in water consumption: Depending on the data center location and cooling design methodology, water consumption could even be eliminated completely. 60% reduction in the physical footprint: 2-PIC reduces the space required for cooling equipment, freeing up more floor area for servers and increasing the rack density of the data center. Lower GWP and circularity: Chemours Opteon™ 2P50 is a developmental dielectric heat-transfer fluid, currently pre-commercial, pending regulatory approval. It offers an extremely low global warming potential (GWP) of 10 and was specifically created to optimize the performance of the electronic components in a 2-PIC system. This 2-PIC fluid also enables the reprocessing/reuse of existing fluid to maximize circularity. The bottom line: In addition to other compelling data, a recent study commissioned by Chemours and LiquidStack through Syska Hennessy, revealed that, compared with other state-of-the-art liquid cooling methods, 2-PIC can deliver up to a 40% lower total cost of ownership (TCO) and significantly reduce operational expenditures (OPEX), with savings ranging from 54% to 88.6%. Benefits of new data center cooling technologies compared to single-phase direct-to-chip, and single-phase immersion methods. 2-PIC, the future-ready solution As the world’s reliance on AI and other high-powered computing capabilities escalates, data center cooling solutions must grow with demand while significantly reducing their impact on the environment. In global energy savings alone, 2-PIC could generate an estimated savings of 340 TWh by 2055—the equivalent of powering more than 517 million laptops 24/7. And even with increasing IT loads, 2-PIC maintains its performance, ensuring long-term cost-effectiveness and adaptability to meet future demands. With society at a crossroads between the criticality of high-powered computing and a planet in crisis, the industry is turning its attention to 2-PIC as the solution for today and tomorrow.
Editor's Note
The U.S. Department of Energy (DoE) Commercial Heat Pump Accelerator program is designed to enhance building efficiency and electrification. Running from 2024 through 2027, the program aims to overcome adoption barriers, promote advanced heat pump technologies, and create sustainable solutions for HVAC professionals. Compared with conventional packaged rooftop units (RTUs) with natural gas heating, heat pump RTUs are estimated to reduce greenhouse gas emissions and energy costs by up to 50%. For those in the HVAC industry, this program is an opportunity to boost operational efficiency, align with emerging sustainability standards, and unlock new business. Transforming Commercial HVAC with Heat Pumps Known for their dual heating and cooling abilities, heat pumps save energy compared to conventional HVAC systems The DoE’s program centers on accelerating the adoption of high-efficiency heat pumps for space conditioning and water heating. By working collaboratively with stakeholders—including manufacturers, utilities, and facility managers—the initiative seeks to integrate energy-efficient solutions into commercial buildings nationwide. Known for their dual heating and cooling capabilities, heat pumps save energy compared to conventional HVAC systems. The Accelerator program prioritizes cutting-edge systems to lower energy consumption and operating costs for businesses. As decarbonization becomes a global priority, electrification of HVAC systems is also key. By reducing reliance on fossil fuels, heat pumps contribute to a cleaner energy future. Practical Benefits for Professionals For HVAC professionals, the program provides a framework to explore new markets and enhance service offerings. With the Accelerator program’s emphasis on efficiency, HVAC professionals can help clients reduce energy bills, providing a tangible ROI for heat pump installations. Participants in the program also gain access to technical guidance, best practices, and case studies, fostering skills to implement heat pumps effectively. As building owners seek energy-efficient solutions, HVAC professionals are positioned as experts in heat pump technology in order to gain a competitive edge. Success of the residential challenge The retail program is a growth of an earlier program related to residential technologies The commercial program is an expansion of an earlier program related to residential technologies. Last fall, the U.S. Department of Energy (DOE) announced that eight manufacturers in the Residential Cold Climate Heat Pump Challenge completed rigorous product field testing to demonstrate energy efficiency and improved performance in cold weather. Bosch, Carrier, Daikin, Johnson Controls, Lennox, Midea, Rheem, and Trane Technologies participated in the residential challenge. Cold climate heat pumps (CCHPs) developed as part of the challenge will soon enter commercial production, manufacturers say. Building upon the success of the residential challenge, DOE is now working with nine heat pump manufacturers to advance rooftop units (RTUs) for commercial buildings through a new technology challenge. Commercial Building Heat Pump Challenge Expanding with the Commercial Building Heat Pump Challenge through its Better Buildings program, DoE is now working with heat pump manufacturers AAON, Addison, Carrier, Daikin, Johnson Controls, Lennox, LG, Rheem, and Trane Technologies to improve the energy efficiency and performance of RTUs in cold weather. The manufacturers will partner with DoE and national laboratories to create prototypes and test product performance and durability. They will then lead field validations with Better Buildings partners, including Amazon, General Motors, Ikea, the Los Angeles Unified School District, Target, Whole Foods, and others. Tackling Challenges in Heat Pump Adoption The DoE program recognizes common challenges HVAC professionals face in promoting commercial heat pump adoption and provides strategic solutions. Cost Barriers: The upfront cost of heat pumps can deter clients. The program encourages collaboration with utilities to offer incentives and financing options, making the transition more affordable. Performance in Cold Climates: Heat pumps have historically underperformed in colder regions. By focusing on technological advancements, the Accelerator addresses performance issues, ensuring systems work efficiently even in extreme weather. Workforce Training: To ensure seamless implementation, the DoE supports workforce development through training programs, thus empowering HVAC professionals to deliver high-quality installations. A Collective Push for Change The Accelerator agenda thrives on alliances, leveraging the expertise of diverse stakeholders The Accelerator program thrives on partnerships, leveraging the expertise of diverse stakeholders. For manufacturers and innovators, the program promotes advanced heat pump technologies that meet the diverse needs of commercial buildings. For utilities and energy providers, there are incentives to encourage adoption and offset initial costs. Building owners and facility managers can benefit from sharing insights and case studies to demonstrate the practical benefits of heat pumps in real-world scenarios. In general, HVAC professionals can benefit by staying connected to these networks, keeping abreast of new technologies and customer-centric solutions. Heat Pumps and a Greener Future Heat pumps align with global efforts to reduce carbon emissions and meet regulatory requirements. For HVAC professionals, this means not only improving the environmental impact of their services but also helping clients achieve compliance with evolving energy codes and standards. The DoE’s Commercial Heat Pump Accelerator program offers HVAC professionals a clear path to embrace innovation, improve energy efficiency, and secure a leadership position in a rapidly changing marketplace. By participating in the program, HVAC experts can drive the industry forward while enhancing their businesses and delivering meaningful value to clients. As the HVAC landscape evolves, those who seize this opportunity will not only adapt but thrive, setting new benchmarks for efficiency and sustainability in the years to come.
Hydronics systems rely on water, steam, or water solutions to distribute heating and cooling throughout a building. They are inherently more eco-friendly than conventional alternatives. First and foremost, using water as a temperature regulation method is a natural choice. There is no carbon footprint involved in its creation, and there is no inherent danger in exposure to water in the event of a system failure. Water is more efficient at carrying heating and cooling loads than other technologies. Other benefits include a wider range of maintenance flexibility and longer system life expectancy. overall efficiency of hydronics “A misconception about hydronics is that it's more expensive compared to other HVAC systems,” says Jim Nolan, market development manager, Xylem. “While hydronic systems may require a larger upfront investment, lifecycle costs are significantly lower due to the overall efficiency of hydronics.” Flexibility in Cold and Warm Climates Hydronics offers a wider range of flexibility for components, operation, and maintenance Compared to other systems, hydronics offers a wider range of flexibility for components, operation, and maintenance. That flexibility also extends to extreme climate conditions, says Nolan. Hydronics perform reliably at very cold and very warm temperatures for improved occupant comfort and reduced energy costs. Additionally, hydronic systems draw on water’s natural thermal storage capabilities, which can substantially offset operating costs during peak demand periods. For over 100 years, Xylem’s Bell & Gossett has been at the forefront of hydronic systems as a manufacturer of pumps, valves, heat exchangers, and accessories — including steam and heat transfer — for plumbing and wastewater applications. Since 1916, the company has made a name for itself through products, industry-pioneering training at the Little Red Schoolhouse, comprehensive solutions, and application expertise, says Nolan. Products and sustainability efforts “Xylem is continuously innovating to advance and embed sustainability holistically into our solutions – from the materials we source, to making them more compact and cutting emissions, to high-efficiency motors,” adds Nolan. Advancing the efficacy and efficiency of their foundational products is what Bell & Gossett is known for, and more broadly, what Xylem is doing to embed “high impact” into all its products and sustainability efforts, says the company. Quantifiable Effect on Decarbonization Smart pump solutions like Xylem’s Hydrovar® X Smart Motor tout ultra-premium efficiency As the built environment increasingly weighs the effects of climate change and decarbonization, products must keep pace to demonstrate quantifiable impact on addressing these challenges. Smart pump solutions like Xylem’s Hydrovar® X Smart Motor tout ultra-premium efficiency, sustainably sourced materials, and compact design, delivering high impact in terms of intelligence and productivity. Built-in condition monitoring empowers customers to leverage data for additional pump protection and optimized performance. Equally essential is continued education and collaboration with industry partners to help commercial building owners navigate the challenges of achieving decarbonization and net-zero goals, says Nolan. That includes training opportunities at Bell & Gossett’s Little Red Schoolhouse to teach industry professionals about sustainable solutions, he adds. Ideal distribution system “Water is considered technology agnostic – no matter what type of technology exists today or in the future, modern hydronic systems can easily adapt to a variety of energy sources,” says Nolan. “As solar and geothermal grow, building owners and designers are recognizing that hydronics provide an ideal distribution system for these alternative technologies to perform.” Hydronic system efficiency is already well-documented in thousands of real-world applications, says Nolan. Hydronics reduces operating costs by using water as a heat transfer medium, which is more effective than air. Efficiency and cost savings are maximized when these systems are powered by renewable energy sources. Overcoming Obstacles to Equipment Reuse In some cases, though, existing HVAC equipment may be too outdated for reuse In some cases, existing HVAC equipment can be reused to achieve sustainable, carbon-neutral systems, says Nolan. Adaptive reuse projects involve repurposing an existing building for new use and reusing as much existing equipment as possible to save costs, conserve resources, and minimize construction-related disruptions. Upgrading existing hydronic systems with smart technology like advanced controls and smart motors can improve performance and efficiency, says Nolan. Another option is to incorporate high-efficiency components like heat pumps. In some cases, though, existing HVAC equipment may be too outdated for reuse. In others, existing building footprints may limit design options. To overcome this, a thorough assessment of current building conditions and performance can provide a better understanding of the original system design. Identify ways to reduce energy consumption Energy audits, building performance evaluations and environmental impact assessments provide valuable insights into an existing building’s energy consumption, resource usage and environmental footprint. The purpose of these tools is to identify ways to reduce energy consumption or operating costs by upgrading to more energy-efficient equipment or by building a better system. “There’s a whole industry built around energy audits—they’re typically conducted by industry professionals who have qualifications or certifications to ensure they have the knowledge and skills to perform thorough and accurate assessments,” says Nolan. Challenges to Deregulation and Achieving Net Zero Deregulation or the elimination of natural gas in existing buildings presents challenges. While hydronic equipment is essentially decarbonized because it runs on electricity, many utilities still rely on fossil fuels. Only when those providers switch to renewable energy and the grid infrastructure is expanded to deliver enough electricity will environmental impact be realized. Although many areas are moving toward decarbonization and achieving net-zero energy, in regions where energy is cheap, there are few incentives to embrace renewable energy and building electrification. As HVAC equipment becomes more efficient and uses less energy, communities will realize the cost savings and gravitate toward better technology.
Gaining early popularity in the 1970s, previous generations of heat pumps were only considered useful in mild climates. But today, modern heat pumps, especially variable-speed mini-split heat pumps, are reliable, sustainable, and used in various ways, including ways our parents and grandparents would never have thought of. New uses include she sheds, man caves, garages, tiny homes, sunrooms, and even boats. We spoke to Sean Gallagher, Regional Sales Manager, Eastern Massachusetts, Mitsubishi Electric Trane HVAC US (METUS), to discuss how people use heat pumps in the U.S. and abroad. He described some of the technology's varied (and sometimes surprising!) uses. Q: What are the most common applications of heat pumps on boats and marine crafts, and how do they differ from residential or commercial uses? Gallagher: I know one Diamond Contractor® who installed a heat pump on his father’s yacht. Since my territory includes Southeast Massachusetts and Rhode Island, I frequently see heat pumps on the large car-carrying and passenger-carrying ferries. Although commercial applications like ferries are more common, I think we will see more heat pumps on people’s boats and yachts, especially since we use an anti-corrosion coating that protects the outdoor heat exchanger against salt, sulfur and other airborne contaminants that impact the efficiency and performance of outdoor units. Q: What are some other "off-beat" or previously underappreciated applications for heat pumps – she sheds, man caves, garages, tiny homes, sunrooms, or something similar? Heat pumps are being used in high-end campers like Airstreams, smaller campers, parking lot kiosks Gallagher: All those applications apply, and there’s plenty more. My niece lives in a 400-square-foot studio apartment over my garage that’s heated and cooled with a heat pump. I also installed a low, wall-mounted heat pump unit in my father’s tool and woodworking shed. Since his tools hang on the wall, he didn’t want to give up any wall space, so now, he has a climate-controlled workshop that suits his needs. Heat pumps are also being used in high-end campers like Airstreams, smaller campers, parking lot kiosks, food trucks, and even intermodal shipping containers turned into spaces like laboratories. Q: What are the key advantages of using variable-speed mini-split heat pumps in smaller applications in various climates? Gallagher: All-climate heat pumps can conquer any climate in New England and most of the United States. Overall, variable-speed mini-split heat pumps provide efficiency, ease of installation, comfort, and quiet, regardless of outdoor temperature. Some of the best heat pumps on the market provide warmth, even if the temperature drops to a chilly –22 degrees F. At the opposite end of the thermometer, heat pump systems can cool indoor spaces when it’s a scorching 115 degrees F. Q: How does the equipment used for these applications differ from the equipment in more common HVAC use cases? Gallagher: In most HVAC use cases, people use a unitary, conventional HVAC device to heat a home. However, the market has been moving away from unitary devices toward having custom control in every room. Think about if you turned on your kitchen faucet and every faucet in the house turned on, or if you turned on your bedroom light and every light in your home turned on with it. It’s inefficient, which is how unitary systems work. All-climate heat pumps give precise temperature control and custom comfort in any area, whether it’s a shed, man cave, or garage. Each person can heat or cool the space to their comfort level. This is how heat pumps work in general and in these off-beat use cases. Q: How has the reliability of modern heat pump technology expanded the potential for marine and other applications? One-to-one heat pumps are perfect for smaller applications because of their turn-down ratio Gallagher: Since Mitsubishi Electric’s Hyper-Heating INVERTER® (H2i®) technology is not new – having come out around 2009 – the technology has grown by leaps and bounds. Today’s one-to-one heat pumps are perfect for smaller applications because of their turn-down ratio. They can ramp up quickly and then throttle back to meet the needs of a space, through a setpoint, in heating and cooling to use only the energy necessary to maintain the comfort of that indoor space. Multi-zone applications can handle larger spaces with ease and efficiency. Q: Can you provide examples of how heat pumps are being used on boats or marine crafts in the U.S. and abroad? What technologies are they replacing? Gallagher: Heat pumps are replacing electric-resistance heat, gas-fired HVAC units, and hydronic systems for watercraft powered by steam. For cooling, heat pumps are replacing chilled water systems on larger ships. Heat pumps are frequently used on large car-carrying and passenger-carrying ferries. I also know of people who have installed them on yachts and other boats, which I think will become more prevalent. Q: What are the challenges HVAC professionals might face when installing and maintaining heat pumps on boats and/or in smaller applications? The biggest challenge they face is contending with the caustic nature of the saltwater environment Gallagher: For maritime applications, the biggest challenge they face is contending with the caustic nature of the saltwater environment. I mentioned this a minute ago, but salt can degrade non-ferrous metals, like copper and aluminum. It’s crucial to use an anti-corrosion coating that protects the outdoor heat exchanger against salt, sulfur, and other airborne contaminants that impact the efficiency and performance of outdoor units. Some companies specialize in taking heat pumps apart and coating all the parts that could corrode to prevent them from doing so. This makes the heat pumps last much longer than they otherwise would. Q: How does the installation of heat pumps on boats align with the growing demand for energy-efficient and sustainable solutions in the marine industry? Gallagher: Energy-efficient heat pumps consume far less energy than a conventional HVAC system. Heat pump systems cycle hot and cold air where it’s wanted depending on the season and provide personalized comfort on a boat year-round. Modern heat pumps, especially variable-speed mini-split heat pumps, are reliable and sustainable, providing high-performance heating and air conditioning on boats anywhere, even in extremely cold or warm climates. Heat pumps are preferable in most climates, as the efficacy of a heat pump is generally 1.5 to 4 times greater when compared with electric resistance heating. {##Poll1731297929 - Which of these applications for heat pumps seems most surprising?##}
Case studies
With 53 men on the Jacksonville Jaguars roster, practicing 5 to 6 days per week for 10 to 12 hours a day, the demand for hot water must be enormous. As the choice for the team’s practice facility’s hot water storage and water heating capabilities, we happen to have the deets. How about 1,880 gallons of storage capacity and 2,400,000 btu/hr heating the water? Miller Electric Center The Miller Electric Center is a new state-of-the-art practice facility in downtown Jacksonville that serves as the Jaguars’ football operations headquarters. The 120 million dollar facility is 125,000 square feet and includes locker rooms, training and medical facilities, office space, and a draft room. It also features two full-size grass practice fields and one indoor field, along with shaded public viewing stands, concession areas, and a team store. Big men need big spaces Armor’s SMART TOUCH operating control makes adjusting parameters and troubleshooting a breeze Luckily, Lochinvar’s Armor Condensing water heaters are up for the job. The Armor’s stainless steel heat exchanger delivers hot water at 98% thermal efficiency and modulates at a 10:1 turndown ratio. That means the units can fire as low as 10% of their total capability and modulate up to 100% when the demand is greatest. The Jag’s facility has 3 of the AWH0800NPM units installed providing the ability to cascade which ensures the units operate with equal runtime and extends the life of the heaters. The Armor’s SMART TOUCH operating control makes adjusting parameters and troubleshooting a breeze – which is nice in Florida. Lock-Temp Round Jacketed Storage Tank With a proven storage vessel like the Lock-Temp Round Jacketed Storage Tank, making sure the stored hot water is ready for delivery is a given. These tanks have the exclusive Lock-Temp baffle that keeps water evenly stratified and the 80% draw factor allows almost the entire capacity to be used at the designated temperature. installation and commission With the help of a local manufacturers’ rep firm, Harry Warren, the installing contractor, Touchton Plumbing out of Jacksonville reported that the whole experience went off without a hitch. “The installation went extremely well, and the units have been working without fail through the first year of the facility being in use,” said Parker Touchton, project manager. The equipment was installed and commissioned according to schedule and is said to be performing as promised and at the end of a 12-hour practice, there’s no room for disappointment.
Nearly Bergamo, Italy, there is a weather station that collects meteorological data and monitors air quality. Its operation requires professional equipment that, however, works without a permanent power supply or the presence of staff. Such conditions put the equipment and other assets at risk. In fact, the station had already suffered from several intrusion attempts and needed a security system to be put in place. Challenge Protect a remote object without a permanent power supply Like many remote objects, the weather station does not have a permanent power supply and cannot afford a full-time presence of staff members on the site. After several intrusion attempts, the client needed to secure an area of 600 square meters, prevent equipment theft, and put an end to the damage made to the agricultural produce growing on the site. They looked for a professional security system that could operate outdoors without mains power and was easy to manage remotely. Solution Wireless outdoor security system with flexible power options and remote control The implemented security system consists of 11 Ajax devices, coupled with a third-party solar panel, battery, and case In response to the challenge, Von Wunster Next s.r.l. configured a solution for securing the object that has no permanent power source or staff on-site but has extensive sun exposure. The implemented security system consists of 11 Ajax devices, coupled with a third-party solar panel, battery, and case. At the core of the system, there is a Hub 2 (2G) Jeweller control panel with a low-voltage PSU 6V. The latter allows the hub to operate from an external 7 A h battery for years. The battery, in turn, is charged via the 25 W solar panel (10 A). If the external power supply fails, the hub switches to a built-in battery and continues to protect the object for up to 16 hours or even 60 hours if the Battery Power Saver feature is enabled. The client and central monitoring station of the security company instantly receive a notification about the power issue to be fixed. The company has enough time to get to the remote object for restoring power without compromising its security. A SIM card (2G) ensures connection with the network, so Von Wunster Next s.r.l. won’t miss a thing. StreetSiren DoubleDeck Other elements of the security system are wireless outdoor Ajax devices that operate with pre-installed batteries for up to 3 years. Several MotionCam Outdoor Jeweller cover the perimeter and detect movement within seconds. The device’s photo-by-alarm feature allows minimizing expensive patrol dispatches to false alarms and gives the client peace of mind. StreetSiren DoubleDeck activates the sound of up to 113 dB and bright LED indicators in response to an alarm to deter and expose intruders. Communication with the wireless devices is provided via Ajax proprietary radio protocols Jeweler and Wings at a distance of up to 2,000 m. It’s perfect for covering large areas such as that of the station. Ajax SpaceControl Jeweller key fobs Dealing with the security system is as easy as it gets for both the client and the security company The client can control security modes effortlessly. There are four end users with different rights, and they can manage the system in the Ajax app on their phones and with wireless Ajax SpaceControl Jeweller key fobs. Von Wunster Next s.r.l., which installed the system and conducts monitoring, can track the devices’ status and take care of their configuration and maintenance remotely in the majority of cases. Dealing with the security system is as easy as it gets for both the client and the security company. All the devices are either weather-resistant or reliably hidden in the case to withstand the impacts of the environment. Constant exposure to rain or sun does not affect the security system. Why Ajax Flexible power supply options. Ajax's product portfolio includes PSUs designed to connect the system to a low-voltage power supply even when no permanent power source is available. Wireless Ajax devices operate with pre-installed batteries for up to 3 years. Visual alarm verification. With photo verification, system users and monitoring company operators can promptly verify whether an alarm is real and save costs on patrol dispatches. It is a particularly important feature for remote objects. Remote system management. The system can be managed, configured, and maintained through Ajax apps with no people present on-site, which is a cost-effective solution for a remote object. Products Hub 2 (2G) Jeweller - Security system control panel with support for photo verification MotionCam Outdoor Jeweller - Wireless outdoor motion detector with a photo camera to verify alarms 6V PSU for Hub 2/Hub 2 Plus/ReX 2 - Power supply unit for operation of the device from portable battery StreetSiren DoubleDeck Jeweller - Wireless outdoor siren with a clip lock for a branded faceplate Ajax SpaceControl Jeweller - A key fob for controlling security modes
When Harry Lau, Administrator for Facilities and Operations for the Livonia Public Schools, joined the district in 2013, he identified a significant need to improve the HVAC equipment throughout the entire school system. All 25 buildings, including schools and administration offices, had significant inefficiencies with their HVAC systems. The infrastructure was outdated and the horizontal unit ventilators that were in use were from the 1950s and 60s and were well beyond their life expectancy. The old units were prone to freezing, and there were control issues that further exacerbated the problem. Poor indoor air quality (IAQ) and inefficient temperature controls led to discomfort among staff and students, impacting the overall learning environment. His primary goal was to reduce the number of environmental air quality concerns, reduce district utility and maintenance costs, and improve the overall comfort and air quality throughout the system. The Solution To address these issues, Livonia Public Schools secured funds via a successful bond measure To address these issues, Livonia Public Schools secured funds through a successful bond measure. There were multiple contractors and manufacturers involved for the entire system upgrade, but for the classrooms specifically, the district chose to upgrade to Airedale by Modine Classmate® vertical units. Looking at the specifications of these units, Harry was certain the Classmate® would meet their needs. The previous units had structural and design issues that led to multiple repairs, and Harry knew that they would have fewer maintenance issues with the Classmate® because of the way they are designed. They also chose to modernize control of the system by implementing a building management system allowing for real-time monitoring and centralized management of the HVAC systems across all buildings. The Results The HVAC system upgrades have resulted in dramatic improvements in IAQ and energy efficiency. The new systems have provided better temperature control, faster cooling, and heating, and have reduced energy consumption by 20%. The upgraded systems also led to a quieter environment, enhancing the learning experience. The ability to monitor and manage the HVAC systems in real time has allowed for proactive maintenance and further cost savings. Harry said he wanted the classroom instructors to have some anonymity with temperature control. While the set points follow ASHRAE recommendations, the units are equipped to give the teachers some control to bump the temperature up or down a few degrees to suit their comfort level and those of the students. "With partners like Modine, they opened our eyes on ways of doing things," said Harry Lau, adding "It has been refreshing to actually be heard by the professionals." Implementation of HVAC upgrades Livonia Public Schools has been recognized by the U.S. DOE’s Efficient and Healthy Schools Program Because of their commitment to improving IAQ and energy efficiency, Livonia Public Schools has been recognized by the U.S. Department of Energy’s Efficient and Healthy Schools Program. This program recognizes and assists school districts seeking to implement high-impact indoor air quality and efficiency improvements. They were honored for optimizing their operations to improve building performance. The district was also recognized by the city as a green energy partner. Harry said that the classroom learning environments have been dramatically updated and they have seen a significant improvement. The consistent modulation of the fresh air has been greatly noticed. Livonia Public Schools’ proactive approach to HVAC upgrades A huge point of pride for the district was being able to confidently inform their staff and parents that they were ahead of the curve in ensuring quality indoor air once students and staff were able to return to indoor classroom learning during the COVID-19 pandemic. Livonia Public Schools’ proactive approach and successful implementation of HVAC upgrades have set a benchmark for other districts aiming to improve their learning environments through better air quality and energy efficiency.
Trane® – by Trane Technologies, a global climate innovator, announces that energy-saving infrastructure upgrades are underway at the Northern Illinois University (NIU) campus in DeKalb, Ill. Trane, a pioneer in building and energy solutions, is collaborating with the university to develop and implement a comprehensive energy-saving and emissions-reduction program. energy-saving solutions Over the course of the next 18 months, Trane and NIU will upgrade the DeKalb campus with comprehensive energy-saving solutions including LED lighting, water conservation measures, building weatherization improvements, Solar Photovoltaic installations at multiple locations, EV charging stations, Thermal Energy Storage for cooling, high-efficiency heating and cooling system upgrades, and smart HVAC building controls. As a result of these improvements, NIU is projected to achieve over a 26% reduction in energy consumption and an 11% reduction in emissions. energy-saving program This campus-wide initiative supports NIU’s technical, social, environmental, and financial goals The new energy-saving program by Trane will help NIU reduce its carbon footprint and achieve measurable progress toward the university’s goal of reducing emissions by 50% by fiscal year 2030, further solidifying NIU’s commitment to sustainability leadership. This campus-wide initiative supports NIU’s technical, social, environmental, and financial goals, delivering sustainable benefits to the community while integrating sustainability into campus life, strategic planning, and decision-making. Sustainability and Climate Action Plan In 2023 the university established a comprehensive Sustainability and Climate Action Plan, aiming to establish a pioneering position in sustainability education and research. Campus improvements will have an annual greenhouse gas emissions equivalent to removing 6,552 cars from the road or planting 455,169 trees according to the Environmental Protection Agency’s Greenhouse Gas Equivalencies Calculator. Environmental stewardship “In collaboration with Trane, we are excited and thrilled to be pursuing a greener future for Northern Illinois University, our community, and our world,” NIU President Lisa C. Freeman said. “NIU already plays critical roles in education and research related to sustainability, but this effort demonstrates our commitment to modeling sustainable behavior and environmental stewardship.” Energy, and operational savings By leveraging Energy Savings Performance Contracting (ESPC), this budget-neutral approach will enable progress The updates are funded through a combination of federal, state, utility, energy, and operational savings. By leveraging Energy Savings Performance Contracting (ESPC), this budget-neutral approach will enable progress. This allows NIU to reinvest capital against other priorities that align with its vision of being a regional and national model for sustainability. By collaborating with Trane, the university can finance today’s facility upgrades with tomorrow's energy savings, without tapping into capital budgets. Reducing energy consumption “NIU’s commitment to both sustainability and the comfort of students and staff created a strong foundation for this extensive sustainability program,” said Jon Dunlap, Upper Midwest Area Director of Energy Services, Commercial HVAC Americas, Trane Technologies. “We are proud to collaborate and help them achieve their energy efficiency goals. These improvements will help reduce energy consumption and carbon emissions and create more resilient and sustainable learning spaces for students and more comfortable working environments for staff.” on-campus sustainability goals In addition to ambitious on-campus sustainability goals, the Trane and NIU collaboration will incorporate significant social impact elements, including new workforce development opportunities for students through capstone projects, internships, and employment opportunities. The program emphasizes community engagement and uplift around sustainability, energy career paths, and STEM education. These efforts further enhance NIU’s community presence and contribute to the broader community’s economic and social well-being.
Wren is a climate subscription service that helps individuals offset their carbon footprint through monthly contributions. Users can calculate their carbon emissions using Wren’s intuitive calculator and fund various climate projects, including refrigerant destruction. Wren emphasizes transparency by providing regular updates on the impact of contributions, including data, photos, and stories. The platform aims to make climate action simple and effective, ensuring that every dollar contributes to meaningful environmental change. About A-Gas A‑Gas is a world pioneer in the supply and lifecycle management of refrigerants and associated products and services. Through the first-class recovery, reclamation, and repurposing processes, we capture refrigerants and fire protection gases for future re-use or safe destruction, preventing harmful release into the atmosphere. For over 30 years, A-Gas has supported clients and partners on their environmental journey by supplying lower global warming gases and actively increasing the circularity of the industries we serve, building a sustainable future. Challenge HCFC-22 is a potent greenhouse gas with a global warming potential (GWP) much higher than CO2 The widespread use of refrigerants like HCFC-22 (R22) presents a significant environmental challenge. HCFC-22 is a potent greenhouse gas with a global warming potential (GWP) much higher than CO2 (one molecule of R22 has a global warming impact 1,810 times that of one molecule of CO2). If not properly managed, its release would have a negative impact on the atmosphere. As these refrigerants reach the end of their lifecycle, there is an urgent need for effective solutions to prevent their emissions and minimize their environmental impact. Solution To address this challenge, A-Gas recovers refrigerants for reclamation or destruction at A-Gas facilities across the country. By leveraging Wren's platform to mobilize individual contributions and A-Gas' technical expertise in lifecycle refrigerant management, this partnership enabled an environmentally conscious solution for the used refrigerant. It underscores the potential for innovative partnerships that can help to further reduce emissions in the refrigerant industry through its on-site refrigerant recovery service (Rapid Recovery®), refrigerant buyback programs, and wholesale supplier reclaim program (Refri-Claim™). HCFC-22 destruction project The ACR methodology has included HCFC-22 as eligible for destruction-generated offsets since 2017 Wren and A-Gas formed a partnership to provide Wren subscribers with the opportunity to fund an HCFC-22 destruction project through the generation of A-Gas carbon credits to ensure the gas does not escape into the atmosphere. While the ACR (formerly American Carbon Registry) methodology has included HCFC-22 as eligible for destruction-generated offsets since 2017, few have completed such projects because the price of HCFC-22 is so high; it is more profitable for organizations to reclaim this product. ACR’s methodology As such, this is one of the first HCFC-22 destruction projects utilizing ACR’s methodology. Approved by the International Civil Aviation Organization (ICAO) to provide carbon credits in its Carbon Offsetting and Reduction Scheme for International Aviation (CORSIA), ACR is highly regarded across the world. Results The partnership yielded multiple environmental benefits: Emissions Avoided: The initiative successfully avoided the release of 16,000 tons of CO2-equivalent emissions by destroying HCFC-22. This substantial elimination of greenhouse gas emissions demonstrates the effectiveness of the program. Subscriber Engagement: Wren provided its subscribers with detailed updates on the impact of their contributions. These updates included data on the quantities of HCFC-22 destroyed and the corresponding emissions reductions. This transparency helped build trust and encouraged ongoing participation in climate action. Educational Impact: The collaboration raised awareness about the importance of proper lifecycle refrigerant management. Wren and A-Gas educated the public on lesser-known aspects of climate change mitigation by highlighting the environmental benefits of destroying high-GWP substances. Conclusion This partnership enabled an environmentally conscious solution for the used refrigerant By leveraging Wren's platform to mobilize individual contributions and A-Gas' technical expertise in lifecycle refrigerant management, this partnership enabled an environmentally conscious solution for the used refrigerant. It underscores the potential for innovative partnerships that can help to further reduce emissions in the refrigerant industry. refrigerant destruction protocols and technology "We are excited to work with A-Gas to push forward the standard of refrigerant destruction protocols and technology," said Landon Brand, CEO, of Wren. Landon Brand adds, "This is one of the most reliable and impactful project types we have found in our years of funding climate solutions, and we hope our community can keep blazing a trail to eliminate these dangerous refrigerants."
The Olsen Group, based in Boca Raton, Florida, is a national pioneer in HVAC energy optimization. Donald Olsen and his seasoned team of HVAC control specialists have been in business for two decades, integrating energy-saving solutions into over a thousand commercial and large-scale residential projects. In the process, the Olsen Group has become one of North America’s top suppliers of Verdant thermostats. Verdant devices leverage intelligent occupancy sensors and proprietary software to reduce HVAC runtimes by 45 percent on average. HVAC control integration Verdant’s effectiveness, reliability, and broad compatibility have made Verdant the energy management solution of choice for thousands of hotels and MDUs, including multifamily buildings, senior living, and student housing. The Olsen Group has forged a productive two-way partnership with Verdant. Donald Olsen and his team have made it a priority to share data, customer feedback, and requirements with Verdant – and Verdant, in turn, has come to rely on Olsen when they need to field test a new solution. In May of 2024, Verdant reached out to Olsen for help with a new pilot program aiming to facilitate more effective HVAC control integration, easier service, and deep energy savings for MDU projects around the globe. The Challenge Commercial VRF systems have an extremely attractive set of upsides for hotel operators Inverter (VRF) system design is becoming increasingly common in hospitality settings. Commercial VRF systems have an extremely attractive set of upsides for hotel operators. They are significantly more energy efficient and quieter than traditional VTACs or PTACs; they can provide simultaneous heating and cooling to different zones for optimal guest comfort; and they allow both individual room-level setpoint control and building-level centralized management. However, the majority of VRF units cannot connect directly to a third-party smart thermostat. Because they rely on proprietary manufacturer protocols for variable speed commands and internal diagnostics, VRF units require an external control solution to facilitate bidirectional communication with Verdant thermostats. Installation and commissioning process Every additional component in a system adds complexity and opportunity for human error. In hotels, that complexity is multiplied across hundreds of rooms. “HVAC systems are installed dark for new builds, with no power running to the site,” says Donald Olsen, President and Owner of the Olsen Group. “There’s no way to test as we go. If there are any mistakes during installation, we find out about it when the lights go on after project completion.” And mistakes are nearly inevitable. Some third-party controllers have prominent dipswitches that can be easily snagged or tripped during transportation or installation, altering their configuration and causing them to fail once the system is powered. These switches are often accidentally tripped multiple times throughout the installation and commissioning process, pioneering to a never-ending cycle of errors and service calls. VRF control solutions Adding to the issue, not all third-party control keys have the ability to retrieve and solve system error codes “Once properly configured and installed, VRF control solutions tend to be incredibly reliable,” says Olsen. “Getting them there is a real challenge, however. Accidents, human error, and repeated recalibrations can drive serious project overruns and client dissatisfaction.” Adding to the problem, not all third-party control solutions have the capability to retrieve and translate system error codes. “If the central management system isn’t getting certified manufacturer control signals from the control device, it may no longer recognize the thermostat. The system will continue to function, but it will always show up in the central manager with an error message,” warns Olsen. Airzone Aidoo Pro control solution These false error reports degrade the overall utility of the central management system, robbing operators of the ability to detect and mitigate problems proactively and requiring onsite testing to diagnose any issues. As VRF systems become the norm for hospitality projects, Verdant needed a solution to reduce the possibility of accidental misconfiguration and improve visibility into system functionality. They called on Olsen to conduct a pilot program, retrofitting sixteen VRF units in the Jacksonville Beach, FL Springhill Suites with the Airzone Aidoo Pro control solution. The Solution For the pilot, the Olsen Group outfitted each VRV unit in the loop with an Aidoo Pro controller The Jacksonville Beach Springhill Suites is a 156-room hotel with a state-of-the-art Daikin VRV rooftop chiller system. The Airzone Aidoo Pro ships preconfigured for the specific HVAC unit model, reducing the possibility for errors during initial installation. For the pilot, the Olsen Group outfitted each VRV unit in the loop with an Aidoo Pro controller. This 1:1 system design simplifies operations and troubleshooting: Any issue can be immediately traced back to a single unit, minimizing the scope and duration or repair downtime. “The Airzone Aidoo Pro offered two key upgrades as a VRV control solution,” says Olsen. “First, the dipswitches are recessed, making them much harder to trip accidentally. Second, Aidoo makes the system much easier to service. We can read error codes, run tests, and diagnose issues remotely, without ever needing to disrupt a guest’s stay.” Airzone’s expansive library This advanced remote management is enabled by Airzone’s expansive library of manufacturer protocols. “Because of our close relationship with HVAC manufacturers, Aidoo Pro can provide the proprietary control signals the central management system is expecting to see,” says Borja Fernandez, Director of OEM Solutions, Airzone. “That preserves all the features of the HVAC unit and thermostat, while also eliminating persistent false error codes. With Aidoo Pro, the central management system can function as a single-pane-of-glass HVAC monitoring and control solution for the building, as intended.” Results and Next Steps The pilot program is expanding to new builds around the globe, including projects in the UK Olsen reports that Springhill Suites is happy with their upgraded VRV system. “They have more visibility into the system and fewer services calls,” says Olsen. “When there is an issue, we can diagnose it remotely for faster resolution and less guest room downtime. It’s a much better customer experience overall.” Verdant is encouraged as well. This pilot program is expanding to several new builds around the globe, including projects in Central America, the Caribbean, the UK, and the EU. HVAC energy savings “There is a massive untapped market for energy-efficient HVAC upgrades in the Caribbean region,” says Olsen. “Energy costs there can exceed a dollar per kilowatt hour. Cost-effective devices like Verdant thermostats and the Airzone Aidoo Pro pay for themselves very easily in that scenario.” Verdant and the Olsen Group have built global brands by helping commercial properties realize significant HVAC energy savings. Through the Airzone Aidoo Pro pilot program, they are continuing to innovate, enabling reliable integration and enterprise-grade control on highly efficient VRF units. “The demand for commercial VRF control is definitely there,” says Olsen. “With Verdant and Airzone, we can deliver it with ease.”
With 53 men on the Jacksonville Jaguars roster, practicing 5 to 6 days per week for 10 to 12 hours a day, the demand for hot water must be enormous. As the choice for the team’s practice facility’s hot water storage and water heating capabilities, we happen to have the deets. How about 1,880 gallons of storage capacity and 2,400,000 btu/hr heating the water? Miller Electric Center The Miller Electric Center is a new state-of-the-art practice facility in downtown Jacksonville that serves as the Jaguars’ football operations headquarters. The 120 million dollar facility is 125,000 square feet and includes locker rooms, training and medical facilities, office space, and a draft room. It also features two full-size grass practice fields and one indoor field, along with shaded public viewing stands, concession areas, and a team store. Big men need big spaces Armor’s SMART TOUCH operating control makes adjusting parameters and troubleshooting a breeze Luckily, Lochinvar’s Armor Condensing water heaters are up for the job. The Armor’s stainless steel heat exchanger delivers hot water at 98% thermal efficiency and modulates at a 10:1 turndown ratio. That means the units can fire as low as 10% of their total capability and modulate up to 100% when the demand is greatest. The Jag’s facility has 3 of the AWH0800NPM units installed providing the ability to cascade which ensures the units operate with equal runtime and extends the life of the heaters. The Armor’s SMART TOUCH operating control makes adjusting parameters and troubleshooting a breeze – which is nice in Florida. Lock-Temp Round Jacketed Storage Tank With a proven storage vessel like the Lock-Temp Round Jacketed Storage Tank, making sure the stored hot water is ready for delivery is a given. These tanks have the exclusive Lock-Temp baffle that keeps water evenly stratified and the 80% draw factor allows almost the entire capacity to be used at the designated temperature. installation and commission With the help of a local manufacturers’ rep firm, Harry Warren, the installing contractor, Touchton Plumbing out of Jacksonville reported that the whole experience went off without a hitch. “The installation went extremely well, and the units have been working without fail through the first year of the facility being in use,” said Parker Touchton, project manager. The equipment was installed and commissioned according to schedule and is said to be performing as promised and at the end of a 12-hour practice, there’s no room for disappointment.
Nearly Bergamo, Italy, there is a weather station that collects meteorological data and monitors air quality. Its operation requires professional equipment that, however, works without a permanent power supply or the presence of staff. Such conditions put the equipment and other assets at risk. In fact, the station had already suffered from several intrusion attempts and needed a security system to be put in place. Challenge Protect a remote object without a permanent power supply Like many remote objects, the weather station does not have a permanent power supply and cannot afford a full-time presence of staff members on the site. After several intrusion attempts, the client needed to secure an area of 600 square meters, prevent equipment theft, and put an end to the damage made to the agricultural produce growing on the site. They looked for a professional security system that could operate outdoors without mains power and was easy to manage remotely. Solution Wireless outdoor security system with flexible power options and remote control The implemented security system consists of 11 Ajax devices, coupled with a third-party solar panel, battery, and case In response to the challenge, Von Wunster Next s.r.l. configured a solution for securing the object that has no permanent power source or staff on-site but has extensive sun exposure. The implemented security system consists of 11 Ajax devices, coupled with a third-party solar panel, battery, and case. At the core of the system, there is a Hub 2 (2G) Jeweller control panel with a low-voltage PSU 6V. The latter allows the hub to operate from an external 7 A h battery for years. The battery, in turn, is charged via the 25 W solar panel (10 A). If the external power supply fails, the hub switches to a built-in battery and continues to protect the object for up to 16 hours or even 60 hours if the Battery Power Saver feature is enabled. The client and central monitoring station of the security company instantly receive a notification about the power issue to be fixed. The company has enough time to get to the remote object for restoring power without compromising its security. A SIM card (2G) ensures connection with the network, so Von Wunster Next s.r.l. won’t miss a thing. StreetSiren DoubleDeck Other elements of the security system are wireless outdoor Ajax devices that operate with pre-installed batteries for up to 3 years. Several MotionCam Outdoor Jeweller cover the perimeter and detect movement within seconds. The device’s photo-by-alarm feature allows minimizing expensive patrol dispatches to false alarms and gives the client peace of mind. StreetSiren DoubleDeck activates the sound of up to 113 dB and bright LED indicators in response to an alarm to deter and expose intruders. Communication with the wireless devices is provided via Ajax proprietary radio protocols Jeweler and Wings at a distance of up to 2,000 m. It’s perfect for covering large areas such as that of the station. Ajax SpaceControl Jeweller key fobs Dealing with the security system is as easy as it gets for both the client and the security company The client can control security modes effortlessly. There are four end users with different rights, and they can manage the system in the Ajax app on their phones and with wireless Ajax SpaceControl Jeweller key fobs. Von Wunster Next s.r.l., which installed the system and conducts monitoring, can track the devices’ status and take care of their configuration and maintenance remotely in the majority of cases. Dealing with the security system is as easy as it gets for both the client and the security company. All the devices are either weather-resistant or reliably hidden in the case to withstand the impacts of the environment. Constant exposure to rain or sun does not affect the security system. Why Ajax Flexible power supply options. Ajax's product portfolio includes PSUs designed to connect the system to a low-voltage power supply even when no permanent power source is available. Wireless Ajax devices operate with pre-installed batteries for up to 3 years. Visual alarm verification. With photo verification, system users and monitoring company operators can promptly verify whether an alarm is real and save costs on patrol dispatches. It is a particularly important feature for remote objects. Remote system management. The system can be managed, configured, and maintained through Ajax apps with no people present on-site, which is a cost-effective solution for a remote object. Products Hub 2 (2G) Jeweller - Security system control panel with support for photo verification MotionCam Outdoor Jeweller - Wireless outdoor motion detector with a photo camera to verify alarms 6V PSU for Hub 2/Hub 2 Plus/ReX 2 - Power supply unit for operation of the device from portable battery StreetSiren DoubleDeck Jeweller - Wireless outdoor siren with a clip lock for a branded faceplate Ajax SpaceControl Jeweller - A key fob for controlling security modes
When Harry Lau, Administrator for Facilities and Operations for the Livonia Public Schools, joined the district in 2013, he identified a significant need to improve the HVAC equipment throughout the entire school system. All 25 buildings, including schools and administration offices, had significant inefficiencies with their HVAC systems. The infrastructure was outdated and the horizontal unit ventilators that were in use were from the 1950s and 60s and were well beyond their life expectancy. The old units were prone to freezing, and there were control issues that further exacerbated the problem. Poor indoor air quality (IAQ) and inefficient temperature controls led to discomfort among staff and students, impacting the overall learning environment. His primary goal was to reduce the number of environmental air quality concerns, reduce district utility and maintenance costs, and improve the overall comfort and air quality throughout the system. The Solution To address these issues, Livonia Public Schools secured funds via a successful bond measure To address these issues, Livonia Public Schools secured funds through a successful bond measure. There were multiple contractors and manufacturers involved for the entire system upgrade, but for the classrooms specifically, the district chose to upgrade to Airedale by Modine Classmate® vertical units. Looking at the specifications of these units, Harry was certain the Classmate® would meet their needs. The previous units had structural and design issues that led to multiple repairs, and Harry knew that they would have fewer maintenance issues with the Classmate® because of the way they are designed. They also chose to modernize control of the system by implementing a building management system allowing for real-time monitoring and centralized management of the HVAC systems across all buildings. The Results The HVAC system upgrades have resulted in dramatic improvements in IAQ and energy efficiency. The new systems have provided better temperature control, faster cooling, and heating, and have reduced energy consumption by 20%. The upgraded systems also led to a quieter environment, enhancing the learning experience. The ability to monitor and manage the HVAC systems in real time has allowed for proactive maintenance and further cost savings. Harry said he wanted the classroom instructors to have some anonymity with temperature control. While the set points follow ASHRAE recommendations, the units are equipped to give the teachers some control to bump the temperature up or down a few degrees to suit their comfort level and those of the students. "With partners like Modine, they opened our eyes on ways of doing things," said Harry Lau, adding "It has been refreshing to actually be heard by the professionals." Implementation of HVAC upgrades Livonia Public Schools has been recognized by the U.S. DOE’s Efficient and Healthy Schools Program Because of their commitment to improving IAQ and energy efficiency, Livonia Public Schools has been recognized by the U.S. Department of Energy’s Efficient and Healthy Schools Program. This program recognizes and assists school districts seeking to implement high-impact indoor air quality and efficiency improvements. They were honored for optimizing their operations to improve building performance. The district was also recognized by the city as a green energy partner. Harry said that the classroom learning environments have been dramatically updated and they have seen a significant improvement. The consistent modulation of the fresh air has been greatly noticed. Livonia Public Schools’ proactive approach to HVAC upgrades A huge point of pride for the district was being able to confidently inform their staff and parents that they were ahead of the curve in ensuring quality indoor air once students and staff were able to return to indoor classroom learning during the COVID-19 pandemic. Livonia Public Schools’ proactive approach and successful implementation of HVAC upgrades have set a benchmark for other districts aiming to improve their learning environments through better air quality and energy efficiency.
Trane® – by Trane Technologies, a global climate innovator, announces that energy-saving infrastructure upgrades are underway at the Northern Illinois University (NIU) campus in DeKalb, Ill. Trane, a pioneer in building and energy solutions, is collaborating with the university to develop and implement a comprehensive energy-saving and emissions-reduction program. energy-saving solutions Over the course of the next 18 months, Trane and NIU will upgrade the DeKalb campus with comprehensive energy-saving solutions including LED lighting, water conservation measures, building weatherization improvements, Solar Photovoltaic installations at multiple locations, EV charging stations, Thermal Energy Storage for cooling, high-efficiency heating and cooling system upgrades, and smart HVAC building controls. As a result of these improvements, NIU is projected to achieve over a 26% reduction in energy consumption and an 11% reduction in emissions. energy-saving program This campus-wide initiative supports NIU’s technical, social, environmental, and financial goals The new energy-saving program by Trane will help NIU reduce its carbon footprint and achieve measurable progress toward the university’s goal of reducing emissions by 50% by fiscal year 2030, further solidifying NIU’s commitment to sustainability leadership. This campus-wide initiative supports NIU’s technical, social, environmental, and financial goals, delivering sustainable benefits to the community while integrating sustainability into campus life, strategic planning, and decision-making. Sustainability and Climate Action Plan In 2023 the university established a comprehensive Sustainability and Climate Action Plan, aiming to establish a pioneering position in sustainability education and research. Campus improvements will have an annual greenhouse gas emissions equivalent to removing 6,552 cars from the road or planting 455,169 trees according to the Environmental Protection Agency’s Greenhouse Gas Equivalencies Calculator. Environmental stewardship “In collaboration with Trane, we are excited and thrilled to be pursuing a greener future for Northern Illinois University, our community, and our world,” NIU President Lisa C. Freeman said. “NIU already plays critical roles in education and research related to sustainability, but this effort demonstrates our commitment to modeling sustainable behavior and environmental stewardship.” Energy, and operational savings By leveraging Energy Savings Performance Contracting (ESPC), this budget-neutral approach will enable progress The updates are funded through a combination of federal, state, utility, energy, and operational savings. By leveraging Energy Savings Performance Contracting (ESPC), this budget-neutral approach will enable progress. This allows NIU to reinvest capital against other priorities that align with its vision of being a regional and national model for sustainability. By collaborating with Trane, the university can finance today’s facility upgrades with tomorrow's energy savings, without tapping into capital budgets. Reducing energy consumption “NIU’s commitment to both sustainability and the comfort of students and staff created a strong foundation for this extensive sustainability program,” said Jon Dunlap, Upper Midwest Area Director of Energy Services, Commercial HVAC Americas, Trane Technologies. “We are proud to collaborate and help them achieve their energy efficiency goals. These improvements will help reduce energy consumption and carbon emissions and create more resilient and sustainable learning spaces for students and more comfortable working environments for staff.” on-campus sustainability goals In addition to ambitious on-campus sustainability goals, the Trane and NIU collaboration will incorporate significant social impact elements, including new workforce development opportunities for students through capstone projects, internships, and employment opportunities. The program emphasizes community engagement and uplift around sustainability, energy career paths, and STEM education. These efforts further enhance NIU’s community presence and contribute to the broader community’s economic and social well-being.
Wren is a climate subscription service that helps individuals offset their carbon footprint through monthly contributions. Users can calculate their carbon emissions using Wren’s intuitive calculator and fund various climate projects, including refrigerant destruction. Wren emphasizes transparency by providing regular updates on the impact of contributions, including data, photos, and stories. The platform aims to make climate action simple and effective, ensuring that every dollar contributes to meaningful environmental change. About A-Gas A‑Gas is a world pioneer in the supply and lifecycle management of refrigerants and associated products and services. Through the first-class recovery, reclamation, and repurposing processes, we capture refrigerants and fire protection gases for future re-use or safe destruction, preventing harmful release into the atmosphere. For over 30 years, A-Gas has supported clients and partners on their environmental journey by supplying lower global warming gases and actively increasing the circularity of the industries we serve, building a sustainable future. Challenge HCFC-22 is a potent greenhouse gas with a global warming potential (GWP) much higher than CO2 The widespread use of refrigerants like HCFC-22 (R22) presents a significant environmental challenge. HCFC-22 is a potent greenhouse gas with a global warming potential (GWP) much higher than CO2 (one molecule of R22 has a global warming impact 1,810 times that of one molecule of CO2). If not properly managed, its release would have a negative impact on the atmosphere. As these refrigerants reach the end of their lifecycle, there is an urgent need for effective solutions to prevent their emissions and minimize their environmental impact. Solution To address this challenge, A-Gas recovers refrigerants for reclamation or destruction at A-Gas facilities across the country. By leveraging Wren's platform to mobilize individual contributions and A-Gas' technical expertise in lifecycle refrigerant management, this partnership enabled an environmentally conscious solution for the used refrigerant. It underscores the potential for innovative partnerships that can help to further reduce emissions in the refrigerant industry through its on-site refrigerant recovery service (Rapid Recovery®), refrigerant buyback programs, and wholesale supplier reclaim program (Refri-Claim™). HCFC-22 destruction project The ACR methodology has included HCFC-22 as eligible for destruction-generated offsets since 2017 Wren and A-Gas formed a partnership to provide Wren subscribers with the opportunity to fund an HCFC-22 destruction project through the generation of A-Gas carbon credits to ensure the gas does not escape into the atmosphere. While the ACR (formerly American Carbon Registry) methodology has included HCFC-22 as eligible for destruction-generated offsets since 2017, few have completed such projects because the price of HCFC-22 is so high; it is more profitable for organizations to reclaim this product. ACR’s methodology As such, this is one of the first HCFC-22 destruction projects utilizing ACR’s methodology. Approved by the International Civil Aviation Organization (ICAO) to provide carbon credits in its Carbon Offsetting and Reduction Scheme for International Aviation (CORSIA), ACR is highly regarded across the world. Results The partnership yielded multiple environmental benefits: Emissions Avoided: The initiative successfully avoided the release of 16,000 tons of CO2-equivalent emissions by destroying HCFC-22. This substantial elimination of greenhouse gas emissions demonstrates the effectiveness of the program. Subscriber Engagement: Wren provided its subscribers with detailed updates on the impact of their contributions. These updates included data on the quantities of HCFC-22 destroyed and the corresponding emissions reductions. This transparency helped build trust and encouraged ongoing participation in climate action. Educational Impact: The collaboration raised awareness about the importance of proper lifecycle refrigerant management. Wren and A-Gas educated the public on lesser-known aspects of climate change mitigation by highlighting the environmental benefits of destroying high-GWP substances. Conclusion This partnership enabled an environmentally conscious solution for the used refrigerant By leveraging Wren's platform to mobilize individual contributions and A-Gas' technical expertise in lifecycle refrigerant management, this partnership enabled an environmentally conscious solution for the used refrigerant. It underscores the potential for innovative partnerships that can help to further reduce emissions in the refrigerant industry. refrigerant destruction protocols and technology "We are excited to work with A-Gas to push forward the standard of refrigerant destruction protocols and technology," said Landon Brand, CEO, of Wren. Landon Brand adds, "This is one of the most reliable and impactful project types we have found in our years of funding climate solutions, and we hope our community can keep blazing a trail to eliminate these dangerous refrigerants."
The Olsen Group, based in Boca Raton, Florida, is a national pioneer in HVAC energy optimization. Donald Olsen and his seasoned team of HVAC control specialists have been in business for two decades, integrating energy-saving solutions into over a thousand commercial and large-scale residential projects. In the process, the Olsen Group has become one of North America’s top suppliers of Verdant thermostats. Verdant devices leverage intelligent occupancy sensors and proprietary software to reduce HVAC runtimes by 45 percent on average. HVAC control integration Verdant’s effectiveness, reliability, and broad compatibility have made Verdant the energy management solution of choice for thousands of hotels and MDUs, including multifamily buildings, senior living, and student housing. The Olsen Group has forged a productive two-way partnership with Verdant. Donald Olsen and his team have made it a priority to share data, customer feedback, and requirements with Verdant – and Verdant, in turn, has come to rely on Olsen when they need to field test a new solution. In May of 2024, Verdant reached out to Olsen for help with a new pilot program aiming to facilitate more effective HVAC control integration, easier service, and deep energy savings for MDU projects around the globe. The Challenge Commercial VRF systems have an extremely attractive set of upsides for hotel operators Inverter (VRF) system design is becoming increasingly common in hospitality settings. Commercial VRF systems have an extremely attractive set of upsides for hotel operators. They are significantly more energy efficient and quieter than traditional VTACs or PTACs; they can provide simultaneous heating and cooling to different zones for optimal guest comfort; and they allow both individual room-level setpoint control and building-level centralized management. However, the majority of VRF units cannot connect directly to a third-party smart thermostat. Because they rely on proprietary manufacturer protocols for variable speed commands and internal diagnostics, VRF units require an external control solution to facilitate bidirectional communication with Verdant thermostats. Installation and commissioning process Every additional component in a system adds complexity and opportunity for human error. In hotels, that complexity is multiplied across hundreds of rooms. “HVAC systems are installed dark for new builds, with no power running to the site,” says Donald Olsen, President and Owner of the Olsen Group. “There’s no way to test as we go. If there are any mistakes during installation, we find out about it when the lights go on after project completion.” And mistakes are nearly inevitable. Some third-party controllers have prominent dipswitches that can be easily snagged or tripped during transportation or installation, altering their configuration and causing them to fail once the system is powered. These switches are often accidentally tripped multiple times throughout the installation and commissioning process, pioneering to a never-ending cycle of errors and service calls. VRF control solutions Adding to the issue, not all third-party control keys have the ability to retrieve and solve system error codes “Once properly configured and installed, VRF control solutions tend to be incredibly reliable,” says Olsen. “Getting them there is a real challenge, however. Accidents, human error, and repeated recalibrations can drive serious project overruns and client dissatisfaction.” Adding to the problem, not all third-party control solutions have the capability to retrieve and translate system error codes. “If the central management system isn’t getting certified manufacturer control signals from the control device, it may no longer recognize the thermostat. The system will continue to function, but it will always show up in the central manager with an error message,” warns Olsen. Airzone Aidoo Pro control solution These false error reports degrade the overall utility of the central management system, robbing operators of the ability to detect and mitigate problems proactively and requiring onsite testing to diagnose any issues. As VRF systems become the norm for hospitality projects, Verdant needed a solution to reduce the possibility of accidental misconfiguration and improve visibility into system functionality. They called on Olsen to conduct a pilot program, retrofitting sixteen VRF units in the Jacksonville Beach, FL Springhill Suites with the Airzone Aidoo Pro control solution. The Solution For the pilot, the Olsen Group outfitted each VRV unit in the loop with an Aidoo Pro controller The Jacksonville Beach Springhill Suites is a 156-room hotel with a state-of-the-art Daikin VRV rooftop chiller system. The Airzone Aidoo Pro ships preconfigured for the specific HVAC unit model, reducing the possibility for errors during initial installation. For the pilot, the Olsen Group outfitted each VRV unit in the loop with an Aidoo Pro controller. This 1:1 system design simplifies operations and troubleshooting: Any issue can be immediately traced back to a single unit, minimizing the scope and duration or repair downtime. “The Airzone Aidoo Pro offered two key upgrades as a VRV control solution,” says Olsen. “First, the dipswitches are recessed, making them much harder to trip accidentally. Second, Aidoo makes the system much easier to service. We can read error codes, run tests, and diagnose issues remotely, without ever needing to disrupt a guest’s stay.” Airzone’s expansive library This advanced remote management is enabled by Airzone’s expansive library of manufacturer protocols. “Because of our close relationship with HVAC manufacturers, Aidoo Pro can provide the proprietary control signals the central management system is expecting to see,” says Borja Fernandez, Director of OEM Solutions, Airzone. “That preserves all the features of the HVAC unit and thermostat, while also eliminating persistent false error codes. With Aidoo Pro, the central management system can function as a single-pane-of-glass HVAC monitoring and control solution for the building, as intended.” Results and Next Steps The pilot program is expanding to new builds around the globe, including projects in the UK Olsen reports that Springhill Suites is happy with their upgraded VRV system. “They have more visibility into the system and fewer services calls,” says Olsen. “When there is an issue, we can diagnose it remotely for faster resolution and less guest room downtime. It’s a much better customer experience overall.” Verdant is encouraged as well. This pilot program is expanding to several new builds around the globe, including projects in Central America, the Caribbean, the UK, and the EU. HVAC energy savings “There is a massive untapped market for energy-efficient HVAC upgrades in the Caribbean region,” says Olsen. “Energy costs there can exceed a dollar per kilowatt hour. Cost-effective devices like Verdant thermostats and the Airzone Aidoo Pro pay for themselves very easily in that scenario.” Verdant and the Olsen Group have built global brands by helping commercial properties realize significant HVAC energy savings. Through the Airzone Aidoo Pro pilot program, they are continuing to innovate, enabling reliable integration and enterprise-grade control on highly efficient VRF units. “The demand for commercial VRF control is definitely there,” says Olsen. “With Verdant and Airzone, we can deliver it with ease.”


Round table discussion
Renewable energy is derived from natural sources that are replenished at a higher rate than they are consumed. Examples include sunlight, wind, water, and geothermal heat. The use of renewables provides environmental benefits (such as lower greenhouse gas emissions), economic advantages, sustainability, and better energy security. As a significant consumer of energy, HVAC is well-positioned to promote greater usage of renewable energy sources. We asked our Expert Panel Roundtable: How can the HVAC market better embrace renewable energy?
There is a severe shortage of skilled technicians in the HVAC trade, reflecting an urgent need to attract more employees to careers in HVAC. The estimated 80,000 unfilled positions across the United States are the result of multiple trends, from an aging workforce to a lack of training and education. There is also a public perception problem: HVAC jobs are often seen as dirty, sweaty, and unskilled positions. But how can the industry address the problem? We asked our Expert Panel Roundtable: How can the industry attract employees to career opportunities in HVAC?
The HVAC market is a rapidly changing environment on a variety of fronts, from the introduction of new refrigerants to the increasing use of artificial intelligence to the embrace of interconnected systems in the Internet of Things (IoT) environment. We asked our Expert Panel Roundtable: How will the HVAC market change in the next five years?
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Heat Pump Innovations
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Harness The Heat
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Geothermal Heat Pumps
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Revolutionizing HVAC Systems: The Impact Of High-Efficiency Motor Drives
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Heat Pump Innovations
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Harness The Heat
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Geothermal Heat Pumps
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Revolutionizing HVAC Systems: The Impact Of High-Efficiency Motor Drives
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Heat Pump Innovations
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Harness The Heat
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